Needle Delivery Pincher for Minimally Invasive Spinal Suturing

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Solution Overview

Problem

Current surgical devices fail to facilitate easy and effective suturing of dural tears during minimally invasive spinal surgery due to the narrow diameter of tubular retractors, making it difficult to perform delicate suturing processes.

Innovation Solution

A suture needle delivery device with an elongated pincher having opposing rails that slides within a channel, allowing for the precise delivery and release of needles through a tubular retractor, enabling surgeons to suture dural tears efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a tubular retractor with narrow diameter is used for minimally invasive spinal surgery, then the minimally invasive approach is maintained and anatomical structures are preserved, but the ability to perform delicate suturing to repair dural tears becomes difficult

Engineering Contradiction:
Improvepreservation of anatomical structuresVSAvoidability to perform suturing
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The needle delivery device is nested within the tubular retractor, with the pincher mechanism and needle channel contained inside the retractor's narrow diameter structure. This allows the suturing function to be delivered through the constrained space without requiring larger access channels that would compromise the minimally invasive approach.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The needle delivery device acts as an intermediary tool that bridges the gap between the narrow retractor space and the requirement for effective needle delivery. The pincher mechanism serves as a mediator that can grasp, position, and release needles precisely within the confined space, enabling suturing capability without expanding the retractor diameter.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the tubular retractor diameter is increased to facilitate suturing, then the ability to perform delicate suturing improves, but the minimally invasive nature of the procedure is compromised and more anatomical structures are disrupted

Engineering Contradiction:
Improveability to perform suturingVSAvoiddisruption of anatomical structures
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The needle delivery device is segmented into distinct functional components: the pincher mechanism for grasping, the channel for needle transport, and the release mechanism. This segmentation allows each component to be optimized for its specific function within the narrow retractor space, achieving effective suturing without requiring overall device enlargement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device utilizes the longitudinal dimension of the retractor by extending the pincher and needle channel along the retractor's length rather than requiring increased radial diameter. The needle is delivered through the length of the retractor, allowing the device to maintain a compact cross-section while providing full suturing functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If a traditional suturing approach is used without a specialized delivery device, then the device complexity is reduced, but the precision and effectiveness of needle delivery through the narrow retractor is insufficient

Engineering Contradiction:
Improvesimplicity of surgical toolsVSAvoidprecision of needle delivery
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The pincher mechanism is designed to automatically grasp the needle when positioned against it, and the spring-loaded system automatically releases the needle when the pincher is retracted. This self-service mechanism eliminates the need for complex manual control systems while maintaining precise needle delivery through the narrow retractor.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The device utilizes changes in the pincher's position (extended vs. retracted) and the spring's compression state to control needle delivery and release. These parameter changes provide precise control over the needle's movement through the retractor without requiring complex mechanical systems, balancing simplicity with precision.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8795296B2Needle and suture delivery device
Publication Date: 2014.08.05 MI4SPINE
  • US8795296B2 patent drawing
  • US8795296B2 patent drawing
  • US8795296B2 patent drawing

AI summary

A needle delivery device that has particular application for providing needles for minimally invasive spinal surgical procedures. The device includes an elongated pincher having opposing rails that is slidable within a channel defined in an extended base portion. Widened end portions of the rails hold the needle and push it out of an end of the device where it is released. The pincher is then retracted to a location where the end portions can pick up a next needle to be delivered.