Needle-Free Connector Collapsible Resilient Membrane

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing needle-free connectors for fluid transfer in medical settings fail to minimize priming volume, leading to unnecessary drug loss and potential contamination risks during injection and withdrawal processes.

Innovation Solution

A needle-free connector design featuring a hollow resilient membrane with a slit that opens to create a fluid passage, utilizing a stem to facilitate activation and reduce internal cavity volume, ensuring minimal priming space and enhanced safety through automatic closure and antimicrobial properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a hollow resilient membrane with internal cavity is used in needle-free connector, then fluid passage and activation are facilitated, but priming volume increases causing drug wastage

Engineering Contradiction:
Improvefluid passage activationVSAvoiddrug wastage
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The patent employs a hollow resilient membrane as a flexible thin film structure that forms the core fluid passage component. The membrane's flexibility allows it to be compressed and deformed during activation while maintaining its sealing function, enabling needle-free operation without requiring excessive priming volume

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent utilizes the resilient properties of the membrane material, allowing it to change its physical state between compressed (closed) and relaxed (open) configurations. This parameter change enables the membrane to function as both a seal and a fluid passage without requiring a large internal cavity for priming

Inventive Principle:
Principle #35Parameter changes

2Reliability

If traditional elastomeric stopper with needle is used, then reliable sealing and drug injection are achieved, but accidental puncture hazard and contamination risk occur

Engineering Contradiction:
Improvesealing reliabilityVSAvoidaccidental puncture hazard
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes the needle component entirely from the fluid injection system, replacing it with a needle-free activation mechanism using a compression cap and resilient membrane. This extraction eliminates the puncture hazard while maintaining the ability to achieve reliable sealing and fluid transfer through alternative mechanical means

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a compression cap as an intermediary element that mediates between the user's manual compression force and the resilient membrane. This intermediary allows controlled activation of the fluid passage without requiring direct needle penetration, thereby eliminating accidental puncture risks while maintaining sealing reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces drug wastage by minimizing the priming volume and enhances safety by preventing bacterial contamination and accidental needle punctures, ensuring efficient and safe fluid transfer in medical applications.

Implementation Method 1

a hollow resilient membrane disposed in the valve body and having: a first end and a second end between which the resilient membrane longitudinally extends

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The elastomeric stopper may be resealable in order to avoid leak through the stopper after removal of the needle of the syringe, typically by compressive resilient force

Methodology Applied
Scientific EffectElastic Recovery: Elastic Recovery

Data Source

PatentEP2739342B1Needle free connector with a collapsible resilient membrane fitting and corresponding method
Publication Date: 2018.11.28 B BRAUN MELSUNGEN AG
  • EP2739342B1 patent drawingFigure 1~3
  • EP2739342B1 patent drawingFigure 4~7
  • EP2739342B1 patent drawingFigure 8~11

AI summary

The invention proposes a needle free connector (20) for fluid passage, comprising: a valve body comprising : a first port (26); a second port (46); a hollow resilient membrane (30) disposed in the valve body and having: a first end (32) and a second end (34); a flank (38) extending between the first end (32) and the second end (34) fitting with the internal surface of the valve body, a slit (36) of the first end (32) being: closed when the first end (32) is disposed in the first port (26) or opened when the first end (32) is pushed into the valve body. The invention also proposes a drug recipient comprising a bottle or a bag designed to store drug, and the needle free connector. The invention offers a needle free connector with a slitted resilient membrane having reduced priming volume.