Needle Guard Resilient Arm and Elongate Member Containment

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Solution Overview

Problem

Existing safety IV catheters fail to fully contain the needle tip after use, leading to potential exposure risks for healthcare workers due to leakage of blood or bodily fluids, and some needle guards can be easily compromised, losing protective functionality.

Innovation Solution

A needle guard system with a resilient arm and elongate member that slides along the needle shaft, engaging a change in profile to fully retract the needle tip and ensure complete containment within a through passage, using a unitary structure and biasing members to maintain protection against improper forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a needle guard covers only the extreme distal tip of the needle, then the needle tip is protected, but the open lumen in the bevel region remains exposed allowing blood leakage

Engineering Contradiction:
Improveneedle tip protectionVSAvoidblood leakage exposure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The needle guard transitions from a single-point protection approach to a multi-dimensional containment structure. The resilient arms extend radially outward to cover the bevel region, while the elongate member provides longitudinal containment, creating a three-dimensional barrier that prevents blood leakage from all exposed surfaces of the needle tip.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If forces are applied to the needle guard arms, then the arms can be manipulated, but the distal arm segments may be urged outward away from protecting the distal tip

Engineering Contradiction:
Improvearm manipulationVSAvoidprotective functionality
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The needle guard employs resilient arms with inherent elastic properties that allow dynamic response to applied forces. The arms can flex and deform under manipulation forces while automatically returning to their protective position, maintaining continuous coverage of the needle tip while enabling ease of operation.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If the needle guard is constructed from a single piece of material, then manufacturing is simplified, but the structure may lack the rigidity to restrict longitudinal movement of the needle

Engineering Contradiction:
Improvesingle piece constructionVSAvoidlongitudinal movement restriction
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The needle guard is divided into functionally distinct segments: resilient arms for radial protection and an elongate member for longitudinal containment. This segmentation allows each component to be optimized for its specific function while working together as an integrated system, providing both ease of manufacture and sufficient structural strength.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents leakage and maintains protection of the needle tip, reducing exposure risks and ensuring the needle guard remains functional even under applied forces.

Implementation Method 1

the arm comprising a resilient material

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11344671B2Needle guard
Publication Date: 2022.05.31 INJECTIMED INC
  • US11344671B2 patent drawing
  • US11344671B2 patent drawing
  • US11344671B2 patent drawing

AI summary

A needle guard assembly having a resilient arm extending from a base situated to slide along the shaft of a needle. In one implementation the needle guard has an elongate containment member that rides with the resilient arm and is co-operable with the resilient arm to effectuate a covering of the entire distal tip of the needle upon the needle being retracted into the needle guard.