Needle Guide Contamination Reduction via Elastic Membrane Pocket

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Solution Overview

Problem

Current medical equipment systems that use a sheath-covered biopsy system with an externally mounted needle guide face contamination issues when inserted into body cavities, leading to increased costs and time due to the need for a double sheath arrangement.

Innovation Solution

A self-sealing, adhesive needle or cannula exit hole cover is used to protect the internal sections of needle guides, eliminating the need for a complete second sheath by covering the exit hole with a small membrane or boot that adheres to the needle guide, reducing contamination and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a double sheath arrangement is used to protect the needle guide from contamination, then the sterile state of internal spaces is maintained, but the cost and time consumption are doubled

Engineering Contradiction:
Improvesterile state maintenanceVSAvoidprocedure time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The protective covering is divided into two distinct parts: the primary sheath that covers the transducer and proximal portions of the needle guide, and a separate distal needle guide cover that specifically protects the distal portion and needle exit hole. This segmentation allows each component to be optimized independently and enables selective application of protection where most needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of uniformly protecting the entire needle guide with a complete second sheath, the invention applies protection locally only to the distal portion and needle exit hole where contamination risk is highest. This localized approach maintains sterility at critical points while reducing overall complexity and cost.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If a complete second sheath is used to cover the needle guide, then contamination is prevented, but the device complexity and cost increase

Engineering Contradiction:
Improvecontamination preventionVSAvoidsheath arrangement complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The protective covering is divided into two distinct parts: the primary sheath that covers the transducer and proximal portions of the needle guide, and a separate distal needle guide cover that specifically protects the distal portion and needle exit hole. This segmentation allows each component to be optimized independently and enables selective application of protection where most needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of uniformly protecting the entire needle guide with a complete second sheath, the invention applies protection locally only to the distal portion and needle exit hole where contamination risk is highest. This localized approach maintains sterility at critical points while reducing overall complexity and cost.

Inventive Principle:
Principle #3Local quality

3Reliability

If a complete second sheath is used to protect the needle guide, then sterility is maintained, but the manufacturing cost increases

Engineering Contradiction:
Improvesterility maintenanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The protective covering is divided into two distinct parts: the primary sheath that covers the transducer and proximal portions of the needle guide, and a separate distal needle guide cover that specifically protects the distal portion and needle exit hole. This segmentation allows each component to be optimized independently and enables selective application of protection where most needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of uniformly protecting the entire needle guide with a complete second sheath, the invention applies protection locally only to the distal portion and needle exit hole where contamination risk is highest. This localized approach maintains sterility at critical points while reducing overall complexity and cost.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11660112B2Method and system for reduction of contamination in needle guides
Publication Date: 2023.05.30 ASPEN SURGICAL PRODUCTS INC
  • US11660112B2 patent drawing
  • US11660112B2 patent drawing

AI summary

A system and method for reducing the risk of contamination of interior regions of a needle guide which is disposed on an endocavity transducer, which system includes an elastic membrane forming a pocket which covers a needle exit hole in the needle guide. The pocket is disposed on a sheath which is both; disposed around the endocavity transducer and between the endocavity transducer and the needle guide.