Needle Hub Cam Actuation for Needle Retraction and Cannula Insertion

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Solution Overview

Problem

Existing wearable medical devices for drug delivery lack efficient mechanisms for automatic needle and cannula insertion and retraction, as well as effective skin tenting reduction during injection, which complicates the delivery process and user experience.

Innovation Solution

A needle hub with a cam track, cam member, and torsion spring mechanism for needle and cannula actuation, combined with a cannula spring and lock system, along with a skin tenting reduction mechanism using adhesive pads and rotating engagement, ensures smooth insertion and retraction of the needle and cannula, and minimizes skin distortion during use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual needle and cannula insertion and retraction mechanisms are used, then device complexity is reduced, but ease of operation deteriorates due to complicated delivery process

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The needle and cannula insertion/retraction system operates automatically through spring mechanisms and cam tracks that engage with an activation button. The user simply presses the button to initiate the sequence, and the system self-regulates the insertion depth, locking, and retraction timing without requiring manual manipulation of multiple components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system employs dynamic mechanical elements including a cam track with varying radius that converts rotational motion into linear insertion/retraction motion, spring-loaded locking mechanisms that automatically engage and disengage, and a cannula spring that provides controlled retraction force. These dynamic elements enable automated operation while maintaining precise control.

Inventive Principle:
Principle #15Dynamics

2Extent of automation

If automatic needle and cannula insertion and retraction mechanisms are implemented, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveextent of automationVSAvoiddevice complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into integrated components: the cam track simultaneously guides both needle and cannula insertion, the locking mechanism integrates with the hub body to secure both elements, and the activation button triggers a coordinated sequence for both needle and cannula movement. This merging reduces the number of separate actuators and control systems needed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The automated system is divided into distinct functional modules: an insertion module with cam track and cam member, a locking module with cannula lock and lock spring, a retraction module with cannula spring, and an activation module with the button. Each module performs a specific function and can be independently analyzed, which manages overall complexity through functional decomposition.

Inventive Principle:
Principle #1Segmentation

3Reliability

If skin tenting reduction mechanism is added, then reliability of drug delivery is improved, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adhesive pad is applied to the skin surface before needle insertion to create a tenting reduction zone. This preliminary action prepares the skin by distributing the insertion force over a larger area, preventing localized tenting and ensuring more reliable needle penetration and drug delivery without requiring complex real-time adjustment mechanisms.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a seamless and user-friendly drug delivery experience by ensuring automatic and controlled needle and cannula movement, while reducing skin tenting, thereby enhancing the usability and effectiveness of wearable medical devices.

Implementation Method 1

a torsion spring, with the torsion spring biasing the cam member relative to the cam track

Methodology Applied
Scientific EffectTorsion spring: Torsion Spring

Implementation Method 2

a cannula spring biasing the cannula holder to a retracted position

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 3

The cannula lock may be biased away from the cannula holder via a lock spring

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 4

The needle hub may include an adhesive pad configured to secure the hub body to a skin surface of a person

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentUS12403248B2Needle hub for drug delivery device
Publication Date: 2025.09.02 BECTON DICKINSON & CO
  • US12403248B2 patent drawing
  • US12403248B2 patent drawing
  • US12403248B2 patent drawing

AI summary

A needle hub for a drug delivery device includes a hub body, an activation button, a needle holder and a needle attached to the needle holder, a cannula holder and a cannula attached to the catheter holder, a needle actuation mechanism configured to move the needle holder and the cannula holder from a retracted position to an insertion position and configured to move the needle holder back to the retracted position, and a cannula spring biasing the catheter holder to a retracted position. Movement of the activation button is configured to cause the needle holder and the catheter holder to move from the retracted position to the insertion position, with the needle holder configured to return to the retracted position while the catheter holder remains in the insertion position.