Hypodermic Needle Hub with Expanded Contact Surface

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Solution Overview

Problem

Conventional hypodermic injection needles cause increased pain during self-injection due to their small surface area, leading to deeper penetration into tissue than necessary, resulting in discomfort for patients.

Innovation Solution

Designing the needle hub with a larger contact surface area (≥10 mm²) to distribute pressure evenly, limiting penetration depth and reducing nerve stimulation, while maintaining the ability to be securely attached to a syringe or injection device for sterile packaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the needle hub has a small surface area (conventional design), then the device structure remains compact and simple, but the needle penetrates deeper into tissue causing increased pain sensation

Engineering Contradiction:
Improvepain sensationVSAvoidneedle hub surface area
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The patent changes the geometric parameter of the needle hub by increasing its surface area to at least 6 mm² (preferably at least 10 mm²). This parameter change distributes the pressing force over a larger area, reducing pressure intensity at any single point, thereby limiting penetration depth and reducing pain sensation during injection.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the needle hub surface area is increased to reduce pain, then pressure distribution improves and penetration depth is limited, but the device dimensions increase

Engineering Contradiction:
Improvepain sensationVSAvoidneedle hub dimension
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The patent specifies that while the surface area should be at least 6 mm² (preferably at least 10 mm²), the diameter should remain at most 12 mm. This controlled parameter change achieves the dual goal of increasing surface area for better pressure distribution while constraining the overall dimension to maintain device compactness and usability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2987519B1Hypodermic needle
Publication Date: 2020.10.21 IME DC INT MEDICAL EQUIP - DIABETES CARE
  • EP2987519B1 patent drawingFigure 1a~5b
  • EP2987519B1 patent drawingFigure 6a~9

AI summary

The invention relates to a subcutaneous injection needle comprising a hollow needle that is fixed in a needle hub on both sides, wherein one end with the needle hub projects from the end wall of a sleeve that can be screwed or pushed onto a connecting piece of a tip and that at least partially surrounds the other end of the hollow needle, and wherein, when the sleeve is fixed to the connecting piece, the end located in the sleeve pierces a rubber membrane of the syringe that forms at least part of the end surface of the connecting piece, wherein, when the subcutaneous injection needle is used, the end surface is the contact surface of the needle hub and rests against the skin. The contact surface of the needle hub that rests against the skin is at least 6 mm² in size.