Needle Magnetizer Sleeve With Depth Gauge for Sterile Alignment

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Solution Overview

Problem

Current methods for magnetizing tissue-penetrating medical devices, such as needles, are inconsistent and risk damaging the device or leading to contamination, as clinicians struggle to visualize and accurately magnetize needles of varying lengths without additional risks or equipment costs.

Innovation Solution

A sleeve member with a graduated injection depth gauge provides a protective closure for the needle, ensuring consistent magnetization by indicating the correct insertion depth, and a magnetizer design with movable segments adjusts to accommodate needles of different lengths, ensuring precise magnetization without additional risk or equipment costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a needle cover is used during magnetization to protect the needle tip and maintain sterility, then the needle is protected from damage and contamination, but the practitioner cannot see the needle tip or length to be magnetized, resulting in inconsistent magnetization depth and potential needle damage

Engineering Contradiction:
Improveneedle protection and sterilityVSAvoidmagnetization depth accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

A transparent or translucent cover is introduced as an intermediary between the practitioner and the needle. This cover allows visual observation of the needle tip and length while still providing protective closure during magnetization, resolving the contradiction between protection and visibility

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cover incorporates visual indicators such as colored bands, markings, or transparent sections that allow the practitioner to see the needle tip position and determine the correct magnetization depth, enabling precise measurement while maintaining protection

Inventive Principle:
Principle #32Color changes

2Ease of manufacture

If manual magnetization is performed by the clinician, then the process is simple and requires no additional equipment, but the magnetization is inconsistent due to variability in insertion depth, speed, and centering

Engineering Contradiction:
Improvemagnetization process simplicityVSAvoidmagnetization consistency
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The magnetizer device is designed to perform the magnetization function automatically when the needle is inserted into it. The device self-regulates the magnetization process, eliminating the need for the clinician to manually control insertion depth, speed, and centering, thereby ensuring consistent results while maintaining ease of use

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual mechanical process of magnetization by the clinician is replaced with an automated magnetic field application system. The magnetizer device generates and applies the magnetic field automatically, replacing the variable human mechanical action with a controlled electromagnetic or permanent magnetic field system

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If the magnetizer is designed to accommodate needles of various lengths, then the device is versatile and reusable, but the complexity of the magnetizer increases

Engineering Contradiction:
Improveneedle length accommodationVSAvoidmagnetizer structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The magnetizer incorporates movable or adjustable components such as sliding elements, telescopic sections, or reconfigurable magnetic assemblies that allow the device to dynamically adapt to different needle lengths. This dynamic adjustment capability provides versatility without requiring multiple fixed-configuration devices

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The magnetizer is designed as a universal device that can accommodate various needle lengths and potentially other invasive medical devices through standardized interfaces and adjustable parameters. This multi-functionality allows a single device to serve multiple purposes across different procedural scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures consistent and precise magnetization of needles, reducing the risk of damage and contamination while accommodating various needle lengths, improving procedural efficiency and safety.

Implementation Method 1

a magnetizer design with movable segments adjusts to accommodate needles of different lengths, ensuring precise magnetization

Methodology Applied
Scientific EffectMagnetic field generation: Electromagnet

Data Source

PatentUS11938282B2Needle magnetizer
Publication Date: 2024.03.26 BECTON DICKINSON & CO
  • US11938282B2 patent drawing
  • US11938282B2 patent drawing
  • US11938282B2 patent drawing

AI summary

A device for accommodating and magnetizing a tissue-penetrating medical device of various lengths, with or without a cover covering a portion or the entirety of the tissue-penetrating medical device, is disclosed including a sleeve member having an open proximal end, a distal end, an inner surface, an outer surface having a graduated injection depth gauge to indicate needle penetration depth when the cover is placed into a magnetizer, and a hollow body extending between the proximal end and the distal end to form a protective closure over a shaft of a tissue-penetrating medical device. A device having one or more magnetizing elements sectioned into a plurality of movable segments pivoting around an axis to accommodate needles with different lengths is also disclosed. Also disclosed is a device having one or more magnetizing means mounted on a movable element to magnetize needles of various lengths.