Needle-Mounted Balloon System for Bone Expansion

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Solution Overview

Problem

Current bone expansion devices for procedures like vertebroplasty and kyphoplasty require separate cannula and balloon components, which are cumbersome and time-consuming, and do not provide adequate protection for the balloon during insertion.

Innovation Solution

A needle-mounted balloon system integrating a cannula and expandable balloon, where the balloon is protected by an outer sheath and can be inflated and deflated to create space within the bone for filler material injection, reducing procedural complexity and time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate cannula and balloon components are used, then the balloon can be protected during insertion, but the procedure becomes cumbersome and time-consuming

Engineering Contradiction:
Improveballoon protection during insertionVSAvoidprocedural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the cannula and balloon into a single integrated needle-mounted balloon system. The balloon is mounted directly on the cannula assembly, eliminating the need for separate components. This integration maintains protection during insertion while simplifying the procedure by reducing the number of steps required to assemble and position components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated needle-mounted balloon system performs multiple functions within a single device: the cannula provides insertion and protection, the balloon provides space creation, and the system enables both vertebroplasty and kyphoplasty procedures. This multi-functionality reduces procedural complexity by consolidating what would otherwise require multiple separate tools and steps.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate cannula and balloon components are used, then the balloon can be protected during insertion, but the procedure becomes time-consuming

Engineering Contradiction:
Improveballoon protection during insertionVSAvoidprocedural time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent combines the cannula and balloon into a single integrated needle-mounted balloon system. The balloon is mounted directly on the cannula assembly, eliminating the need for separate components. This integration maintains protection during insertion while simplifying the procedure by reducing the number of steps required to assemble and position components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The balloon is pre-mounted on the cannula assembly before insertion, so that protection and space creation capabilities are already integrated into the insertion device. This preliminary integration eliminates the need for separate assembly steps during the procedure, reducing overall procedural time while maintaining balloon protection.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If an integrated needle-mounted balloon system is used, then procedural complexity is reduced, but the balloon may not be adequately protected during insertion

Engineering Contradiction:
Improveprocedural simplicityVSAvoidballoon protection during insertion
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The balloon is nested within the cannula structure during insertion, with the cannula acting as a protective sheath around the balloon. This nested configuration allows the balloon to be protected during insertion while maintaining integration that simplifies the procedure. The cannula's structural integrity provides protection to the balloon without requiring separate protective components.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent combines the cannula and balloon into a single integrated needle-mounted balloon system. The balloon is mounted directly on the cannula assembly, eliminating the need for separate components. This integration maintains protection during insertion while simplifying the procedure by reducing the number of steps required to assemble and position components.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If traditional separate components are used, then adequate protection for the balloon is provided, but treatment costs increase

Engineering Contradiction:
Improveballoon protection during insertionVSAvoidtreatment cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the cannula and balloon into a single integrated needle-mounted balloon system. The balloon is mounted directly on the cannula assembly, eliminating the need for separate components. This integration maintains protection during insertion while simplifying the procedure by reducing the number of steps required to assemble and position components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated system is designed as a disposable unit that eliminates the need for separate reusable and disposable components. By combining all necessary elements into a single disposable assembly, the system reduces costs associated with multiple components while maintaining adequate protection during insertion.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated system simplifies the procedure, reduces recovery time, minimizes patient discomfort, and lowers treatment costs by combining components and protecting the balloon during insertion, enhancing ease of use and efficiency.

Implementation Method 1

an expandable member coupled to the cannula tube portion. The expandable member is reconfigurable between a diametrically contracted configuration and a diametrically expanded configuration

Methodology Applied
Scientific EffectInflation:

Data Source

PatentUS11883083B2Bone expansion systems and methods
Publication Date: 2024.01.30 MAYO FOUNDATION FOR MEDICAL EDUCATION & RESEARCH
  • US11883083B2 patent drawing
  • US11883083B2 patent drawing
  • US11883083B2 patent drawing

AI summary

A needle-mounted balloon system can include a cannula and a stylet. The cannula may include a handle and an outer sheath, and the outer sheath may be configured to retract and expose at least a portion of an expandable member. The stylet may include a stylet needle and a sharp distal tip portion. The stylet needle may be used to insert the system into a body structure, after which the stylet may be disengaged from the cannula. The expandable member may then be exposed and inflated to create a space in the body structure. Filler material may be injected through the cannula to the open space in an effort to stabilize an injured or otherwise destabilized portion of the body structure.