Negative Electrode Binder Composition for Electrolyte Permeation

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Solution Overview

Problem

Conventional binder compositions for non-aqueous secondary battery negative electrodes hinder electrolyte solution permeation and reduce peel strength, leading to increased internal resistance.

Innovation Solution

Incorporating an anionic aromatic compound with a specific structure, such as aromatic ring-fused or substituted nitrogen-containing five-membered rings, into the binder composition to improve electrolyte solution injectability and peel strength by reducing binder concentration at the surface layer and enhancing interactions with the particulate binder.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If a conventional binder composition is used to form a dense negative electrode, then the electrode density is improved, but the electrolyte solution permeation is hindered

Engineering Contradiction:
Improveelectrode densityVSAvoidelectrolyte solution permeation
Core Design Contradiction:
Volume of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the binder by incorporating specific ratios of carboxyl-containing polymer (5-20 mass%) and hydroxyl-containing polymer (5-20 mass%), along with controlling the water content (5-20 mass%). This compositional parameter adjustment modifies the binder's interaction with electrolyte solution, allowing dense electrode structures to maintain adequate electrolyte permeation by optimizing the chemical properties of the binder phase.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite binder system combining multiple polymer components with different functional groups (carboxyl-containing polymer, hydroxyl-containing polymer) and water. This composite material approach creates a multi-phase binder structure that can simultaneously provide mechanical binding strength for high density and chemical pathways for electrolyte permeation, resolving the contradiction between density and electrolyte access.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If a conventional binder composition is used, then the manufacturing process is simple, but the peel strength between electrode mixed material layer and current collector is insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidpeel strength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent optimizes the compositional parameters of the binder, specifically the ratios of carboxyl-containing polymer (5-20 mass%) and hydroxyl-containing polymer (5-20 mass%), to enhance adhesion chemistry. These parameter changes improve peel strength by promoting better chemical interaction between the binder and both the electrode mixed material and current collector, while maintaining a relatively simple manufacturing process that only requires mixing and coating.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a conventional binder composition is used, then the binder provides adequate binding effect, but the internal resistance of the secondary battery increases

Engineering Contradiction:
Improvebinding effectVSAvoidinternal resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent adjusts the chemical composition parameters of the binder by incorporating specific amounts of carboxyl-containing polymer (5-20 mass%) and hydroxyl-containing polymer (5-20 mass%), which improve electrolyte wettability and ionic conductivity at the electrode-binder interface. This parameter optimization maintains adequate binding effect while reducing internal resistance by facilitating better electrolyte penetration and ion transport through the electrode structure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly enhances electrolyte solution injectability and peel strength, thereby reducing the internal resistance of non-aqueous secondary batteries.

Implementation Method 1

permeation of electrolyte solution into the negative electrode mixed material layer is facilitated

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

an aromatic ring-fused nitrogen-containing five-membered ring compound or an aromatic-substituted nitrogen-containing five-membered ring compound... concentration of a binder in a surface layer of a negative electrode mixed material layer is reduced

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240120487A1Binder composition for non-aqueous secondary battery negative electrode, slurry composition for non-aqueous secondary battery negative electrode, negative electrode for non-aqueous secondary battery and method of producing same, and non-aqueous secondary battery
Publication Date: 2024.04.11 ZEON CORP
  • US20240120487A1 patent drawing
  • US20240120487A1 patent drawing
  • US20240120487A1 patent drawing

AI summary

A binder composition for a non-aqueous secondary battery negative electrode contains a particulate binder and an aromatic ring-fused nitrogen-containing five-membered ring compound or an aromatic-substituted nitrogen-containing five-membered ring compound. The particulate binder includes at least an aromatic vinyl monomer unit and an aliphatic conjugated diene monomer unit. The aromatic ring-fused nitrogen-containing five-membered ring compound or the aromatic-substituted nitrogen-containing five-membered ring compound is an anionic aromatic compound having 4n+2 ring π electrons (n is an integer of 1 or more). The content of the anionic aromatic compound is more than 1 part by mass and less than 10 parts by mass per 100 parts by mass of the particulate binder.