Negative Electrode Binder Composition for Capacity Retention

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Solution Overview

Problem

Existing energy storage devices face issues with negative active material layer falling off and decreased capacity retention ratio after charge-discharge cycles, particularly in lithium ion secondary batteries.

Innovation Solution

Incorporating negative active material particles with an average circularity of 0.60 or less and a cellulose derivative with a peak top molecular weight of 2,800,000 or more into the negative electrode, which enhances adhesion and conductivity, thereby suppressing layer falling and retention ratio decline.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional binders with glass-transition temperature of 20°C to 40°C are used and processing is performed at temperatures higher by 10°C or more, then productivity is improved, but the negative active material layer still falls off

Engineering Contradiction:
ImproveproductivityVSAvoidsuppression of falling off
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters of the binder from conventional polymers to a specific cellulose derivative with defined molecular weight (2,800,000 or more). This parameter change enables the binder to achieve both high adhesion strength preventing layer fall-off and compatibility with high-temperature processing for improved productivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite system combining negative active material particles with specific cellulose derivative binder. The cellulose derivative forms a composite structure that provides both mechanical adhesion strength and electrochemical compatibility, resolving the contradiction between productivity and reliability.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional binders are used in the negative electrode, then manufacturing is simplified, but capacity retention ratio decreases after charge-discharge cycles

Engineering Contradiction:
Improveease of manufactureVSAvoidcapacity retention ratio
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention changes the molecular weight parameter of the binder to a specific high molecular weight cellulose derivative (2,800,000 or more). This parameter change provides exceptional adhesion strength that maintains capacity retention ratio after charge-discharge cycles while keeping the manufacturing process simple.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the negative active material layer adhesion is improved using conventional methods, then layer falling off is suppressed, but the structure becomes more complex

Engineering Contradiction:
Improvesuppression of falling offVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the need for complex multi-component binder systems by using a single cellulose derivative that inherently provides both adhesion and electrochemical stability. This simplifies the overall electrode structure while maintaining reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents negative active material layer detachment and maintains capacity retention, improving the performance of energy storage devices.

Implementation Method 1

the negative active material layer contains negative active material particles and a cellulose derivative... suppress falling off of the negative active material layer

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20260031330A1Energy storage device
Publication Date: 2026.01.29 GS YUASA INT LTD
  • US20260031330A1 patent drawing

AI summary

An energy storage device according to one aspect of the present invention includes: a negative electrode including a negative active material layer; and a positive electrode, in which the negative active material layer contains negative active material particles and a cellulose derivative, an average circularity of the negative active material particles is 0.60 or less, and a peak top molecular weight of the cellulose derivative is 2,800,000 or more.