Negative Electrode Capacitance Tuning for High-Rate Secondary Batteries

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Solution Overview

Problem

Current secondary batteries face challenges in achieving high cycle life and rate performance due to issues like lithium precipitation and polarization, which are exacerbated by poor electrolyte solution infiltration and internal resistance increases.

Innovation Solution

The secondary battery design incorporates a negative electrode plate with a specific non-faradaic electric quantity (0.05≤Q≤2.5) and non-faradaic capacitance (0.5≤Cdl≤5 nF) to balance high-rate and charge/discharge characteristics, using materials like artificial graphite and a protective film layer to enhance compatibility with the electrolyte solution and reduce resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the negative electrode plate uses high capacity material, then the battery capacity increases, but the cycle life deteriorates

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent applies parameter changes by precisely controlling the non-faradaic electric quantity parameter (Q=Cdl×ΔU) within 0.05-2.5 C and non-faradaic capacitance (Cdl) within 0.5-5 nF. These parameter optimizations enable the negative electrode to achieve both high capacity utilization and long cycle stability by balancing the electric quantity characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining specific carbon materials (artificial graphite, natural graphite, soft carbon, hard carbon, amorphous carbon, carbon fiber, carbon nanotubes, or mesocarbon microspheres) with controlled particle size distributions (fine powder ≤2.2 μm and coarse powder ≥35 μm). This composite approach achieves both high capacity and excellent cycle performance

Inventive Principle:
Principle #40Composite materials

2Power

If the battery operates at high rate, then the power output increases, but the polarization increases

Engineering Contradiction:
Improvepower outputVSAvoidpolarization
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent reduces polarization through parameter changes by optimizing the non-faradaic capacitance (Cdl: 0.5-5 nF) and potential interval (ΔU: 0.1-0.5 V), which improve the electrode's charge/discharge characteristics and reduce interface resistance, thereby lowering polarization during high-rate operation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by creating a protective film layer on the negative electrode surface with specific properties (thickness H: 5-180 nm). This localized modification at the electrode-electrolyte interface improves ion transport and reduces polarization without affecting the bulk material properties

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If the electrolyte solution infiltration is poor, then the manufacturing simplicity is maintained, but the lithium precipitation occurs

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlithium precipitation resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent prevents lithium precipitation through parameter changes by controlling the non-faradaic electric quantity (Q: 0.05-2.5 C) and adding lithium salt additives (LiBF4, LiBOB, LiPO2F2, LiTFSI, or LiFSI) at concentrations of 0.1%-2%. These parameter optimizations improve electrolyte infiltration and prevent lithium deposition

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an intermediary protective film layer formed by lithium salt additives that mediates between the electrolyte and negative electrode. This film improves electrolyte infiltration and prevents direct contact between lithium ions and the electrode surface, avoiding precipitation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved consistency, long cycle life, and excellent rate performance by reducing interface deterioration and polarization, while maintaining high energy density and kinetic performance.

Implementation Method 1

non-faradaic capacitance Cdl nF of the negative electrode plate satisfies: 0.5≤Cdl≤5

Methodology Applied
Scientific EffectNon-faradaic capacitance: Capacitance

Implementation Method 2

a resistance R mΩ of the negative electrode active material layer satisfies: 5≤R≤20

Methodology Applied
Scientific EffectElectrical resistance reduction: Electrical Resistance

Data Source

PatentUS20240105909A1Secondary battery and power consumption device
Publication Date: 2024.03.28 SUNWODA MOBILITY ENERGY TECHNOLOGY CO LTD
  • US20240105909A1 patent drawing

AI summary

A secondary battery and an electrochemical device are provided. The secondary battery includes a positive electrode plate, a separator, an electrolyte solution, and a negative electrode plate. The negative electrode plate includes a negative electrode current collector, and a negative electrode active material layer disposed on the negative electrode current collector. Non-faradaic electric quantity Q C of the negative electrode plate satisfies: 0.05≤Q≤2.5, wherein Q=Cdl×ΔU, Cdl nF is non-faradaic capacitance of the negative electrode plate, and ΔU V is potential interval of the negative electrode active material layer.