Negative Electrode Functional Layer for Faster Lithium-Ion Diffusion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current rechargeable lithium batteries face challenges in achieving high energy density and efficient lithium ion diffusion, leading to limitations in cycle-life and rate capability due to low active mass density and lithium ion precipitation issues.

Innovation Solution

Incorporating a functional layer with nanometal and nanocarbon between or on the negative active material layer of the negative electrode, which enhances lithium ion diffusion and prevents surface precipitation, improving capacity and cycle-life characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional negative electrode structure is used, then the device complexity is low, but the lithium ion diffusion rate is insufficient and cycle-life is poor

Engineering Contradiction:
Improvecycle-lifeVSAvoidelectrode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The negative electrode is segmented into multiple functional layers: a current collector, a negative active material layer, and an intermediate functional layer containing nanometal and nanocarbon. This segmentation allows each layer to perform its specific function optimally, improving lithium ion diffusion and cycle-life while managing the complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An intermediate functional layer is introduced between the current collector and the negative active material layer. This intermediary layer contains nanometal particles and nanocarbon that facilitate lithium ion diffusion and prevent direct contact between the active material and current collector, thereby improving cycle-life and preventing degradation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the active mass density is increased, then the energy density is improved, but lithium ion precipitation occurs on the surface

Engineering Contradiction:
Improveactive mass densityVSAvoidlithium ion precipitation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The functional layer acts as an intermediary between the high-density active material and the electrolyte, providing nucleation sites for lithium ion deposition through nanometal and nanocarbon. This prevents direct precipitation on the active material surface while allowing high active mass density to be maintained

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The functional layer incorporates porous nanocarbon structures and dispersed nanometal particles that provide a large surface area with controlled porosity. This porous structure facilitates uniform lithium ion distribution and prevents localized precipitation even when high amounts of active material are used

Inventive Principle:
Principle #31Porous materials

3Speed

If the functional layer thickness is increased, then the lithium ion diffusion is improved, but the active mass density decreases

Engineering Contradiction:
Improvelithium ion diffusion rateVSAvoidactive mass density
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The thickness of the functional layer is optimized to a specific range (50 nm to 20 μm) to balance lithium ion diffusion performance and active mass density. Within this optimized parameter range, sufficient diffusion pathways are provided without excessively reducing the proportion of active material in the electrode structure

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of nanometal and nanocarbon in the functional layer improves lithium ion diffusion rates, prevents lithium ion precipitation, and enhances the capacity and cycle-life of rechargeable lithium batteries, maintaining high performance even after multiple charge and discharge cycles.

Implementation Method 1

enhances lithium ion diffusion

Methodology Applied
Scientific EffectLithium ion diffusion: Diffusion

Implementation Method 2

nanometal and nanocarbon in the functional layer improves lithium ion diffusion rates

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

prevents surface precipitation

Methodology Applied
Scientific EffectSurface precipitation prevention:

Data Source

PatentUS20240282925A1Negative electrode and rechargeable lithium battery including same
Publication Date: 2024.08.22 SAMSUNG SDI CO LTD
  • US20240282925A1 patent drawing
  • US20240282925A1 patent drawing
  • US20240282925A1 patent drawing

AI summary

A negative electrode and a rechargeable lithium battery including the negative electrode, the negative electrode including a current collector, a negative active material layer, and a functional layer between the current collector and the negative active material layer or on the negative active material layer, the functional layer including nanometal and nanocarbon.