Negative Electrode Sheet Layout for Edge Lithium Plating Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium precipitation occurs at the edge of the negative electrode in lithium-ion batteries due to a lower state of charge (SOC) at the edge compared to the middle, leading to inefficiencies during charging and discharging.

Innovation Solution

A negative electrode sheet design with a first region having a higher surface density of active material and a surrounding second region with a lower surface density, reducing the SOC difference between the edge and middle, thereby minimizing lithium precipitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the negative electrode sheet has a higher surface density of active material at the edge to increase SOC, then lithium precipitation is reduced, but the manufacturing complexity increases due to the need for non-uniform density distribution

Engineering Contradiction:
Improvelithium precipitation resistanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating a non-uniform surface density distribution of active material across the negative electrode sheet. The edge regions have a lower surface density (50-80 g/m²) compared to the center region (80-100 g/m²), which locally optimizes the SOC distribution to prevent lithium precipitation at the edges while maintaining high capacity in the center region.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If the negative electrode sheet has a larger area to increase capacity, then more lithium can be stored, but the SOC difference between edge and middle increases leading to more lithium precipitation

Engineering Contradiction:
Improvelithium storage capacityVSAvoidSOC uniformity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent divides the negative electrode sheet into different regions with different active material surface densities. The center region has higher density (80-100 g/m²) for maximum lithium storage, while the edge regions have lower density (50-80 g/m²) to maintain better SOC uniformity and prevent lithium precipitation, thus resolving the contradiction between total capacity and SOC uniformity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP4611097A1Negative electrode sheet, battery core, and electric device
Publication Date: 2025.09.03 BYD CO LTD
  • EP4611097A1 patent drawingFigure 1
  • EP4611097A1 patent drawingFigure 2
  • EP4611097A1 patent drawing

AI summary

Provided are a negative electrode sheet, a battery core, and an electric device. The electric device includes the battery core. The battery core includes the negative electrode sheet. The negative electrode sheet includes a first region and a second region. The second region surrounds the first region. A surface density of an active material in at least part of the second region is less than a surface density of an active material in the first region. The present disclosure reduces a probability of lithium precipitation at an edge of an electrode sheet.