Negative Electrode Sheet With Elastic Additive for Volume Expansion

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Solution Overview

Problem

Existing negative electrode sheets suffer from significant volume expansion during charging and discharging, leading to poor physical contact between active particles, rapid degradation of cycling performance, and challenges to the ductility and fatigue resistance of the electrode.

Innovation Solution

A negative electrode sheet is developed with a negative electrode active material layer that includes a negative electrode active material and an additive with compression and rebound properties. This additive helps buffer volume changes during lithium embedding and release, maintaining good physical contact between particles and reducing material inactivation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high capacity negative electrode materials (silicon or lithium metal) are used to increase storage capacity, then the energy density is improved, but the volume expansion during cycling increases significantly

Engineering Contradiction:
Improvestorage capacityVSAvoidvolume expansion
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent applies a flexible binder system that can accommodate volume changes of high capacity negative electrode materials during cycling. The binder forms a flexible matrix that allows the electrode structure to expand and contract without breaking physical contact between particles, thus resolving the contradiction between using high capacity materials and controlling volume expansion.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses composite material structures where high capacity negative electrode materials (silicon or lithium metal) are combined with graphite and other materials having different expansion characteristics. This composite approach allows the high capacity materials to provide increased storage capacity while the composite structure as a whole maintains more stable volume through the complementary properties of different materials.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If significant volume change occurs during cycling, then the storage capacity is improved, but the physical contact between active particles deteriorates

Engineering Contradiction:
Improvestorage capacityVSAvoidphysical contact between particles
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs a specially designed binder system that acts as a cushion between active particles during volume changes. This binder maintains flexible physical contact between particles throughout the expansion and contraction cycles, ensuring that electrical connectivity is preserved even when significant volume changes occur during charging and discharging.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent creates a dynamic electrode structure where the binder and electrode matrix can adapt their configuration during cycling. The flexible binder allows the electrode to dynamically adjust its structure during expansion and contraction, maintaining particle contact through controlled deformation rather than rigid fixed positions.

Inventive Principle:
Principle #15Dynamics

3Quantity of substance

If high capacity negative electrode materials are used, then the energy density is improved, but the cycling performance degrades rapidly

Engineering Contradiction:
Improvestorage capacityVSAvoidcycling performance
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent uses a protective binder system that cushions the high capacity negative electrode materials against mechanical stress during cycling. This beforehand cushioning prevents particle fragmentation and maintains electrode integrity over many cycles, thus improving cycling performance while retaining the high storage capacity benefits.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent employs composite material structures combining high capacity materials with more stable materials like graphite. This composite approach creates a synergistic effect where the stable matrix protects the high capacity materials during cycling, enabling both high storage capacity and sustained cycling performance.

Inventive Principle:
Principle #40Composite materials

4Quantity of substance

If significant volume expansion occurs during charging, then the storage capacity is improved, but the ductility and fatigue resistance of the electrode are compromised

Engineering Contradiction:
Improvestorage capacityVSAvoidductility and fatigue resistance
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent employs a flexible binder matrix that acts as a protective shell around active particles, accommodating volume expansion during charging without compromising the structural integrity. This flexible matrix maintains ductility and fatigue resistance by allowing controlled deformation while preventing crack propagation in the electrode.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses composite material structures where high capacity materials are embedded in a matrix of materials with good mechanical properties. This composite structure distributes mechanical stress during volume expansion, protecting the brittle high capacity materials while maintaining overall electrode strength and fatigue resistance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The negative electrode sheet exhibits a low volume change rate during battery cycling, ensuring the stability of the battery core volume and significantly improving the cycling performance of the battery.

Implementation Method 1

an additive having compression and rebound properties... After a pressure X is applied in the thickness direction of the negative electrode sheet, the rebound rate of the negative electrode sheet is 2% to 40%, and the compression rate of the negative electrode sheet is 2% to 40%

Methodology Applied
Scientific EffectCompression and rebound properties: Elasticity

Implementation Method 2

As a battery made by a high capacity negative electrode is charged, lithium ions enter the negative electrode, the volume of the battery expands

Methodology Applied
Scientific EffectLithium ion embedding: Absorption (physical)

Implementation Method 3

During discharging of the battery, as the lithium ions migrate out of the negative electrode and embed into a positive electrode, the volume of the battery gradually decreases

Methodology Applied
Scientific EffectLithium ion migration: Diffusion

Data Source

PatentUS20250062328A1Negative Electrode Sheet, Secondary Battery, and Electrical Device
Publication Date: 2025.02.20 BYD CO LTD
  • US20250062328A1 patent drawing

AI summary

A negative electrode sheet, a secondary battery, and an electrical device are provided. The negative electrode sheet includes a negative current collector and a negative electrode active material layer. The negative electrode active material layer is disposed on a surface of the negative current collector. The negative electrode active material layer includes a negative electrode active material and an additive having compression and rebound properties. After a pressure X is applied in a thickness direction of the negative electrode sheet, a rebound rate of the negative electrode sheet is 2%-40%, and a compression rate of the negative electrode sheet is 2%-40%. The pressure X satisfies the following: 0.3 Mpa≤X≤5 Mpa.