Battery Negative Electrode Interface Resistance for Fast Charging

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Solution Overview

Problem

Non-aqueous electrolyte secondary batteries face challenges in reducing charging time due to limitations in charging load characteristics, primarily attributed to high electrode resistance, which hinders efficient current collection and discharge processes.

Innovation Solution

The development of a negative electrode with a specific interface resistance and volume resistivity ratio (Rs/(ρv×d) within certain ranges, optimized by adjusting the thickness of the negative-electrode mixture layer and interface resistance, to enhance conductivity and charging efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the electrode resistance is reduced to improve charging load characteristics, then charging time is reduced, but the interface resistance between the negative-electrode mixture layer and current collector becomes a limiting factor

Engineering Contradiction:
Improvecharging timeVSAvoidinterface resistance
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The invention changes the physical and chemical parameters of the interface between the negative-electrode mixture layer and current collector by controlling the thickness of the mixture layer (35-100 μm) and optimizing the ratio Rs/(ρv×d) to fall within specific ranges (5-20 or 10-38.5). This parameter optimization reduces interfacial resistance and improves charging load characteristics, enabling faster charging without sacrificing reliability.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If a thick negative-electrode mixture layer is used to increase capacity, then the battery capacity increases, but the resistance value increases and charging load characteristics deteriorate

Engineering Contradiction:
Improvebattery capacityVSAvoidresistance value
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention optimizes the thickness parameter of the negative-electrode mixture layer to fall within the range of 35-100 μm, and further controls the ratio Rs/(ρv×d) to specific ranges. This parameter optimization achieves a balance between capacity and resistance, allowing thick electrodes to maintain low resistance and excellent charging load characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The negative-electrode mixture layer comprises a composite structure containing negative-electrode active material, conductive aid, and binder in optimized proportions. This composite material structure ensures adequate capacity while maintaining low resistance through the synergistic effects of the components, particularly the conductive aid that forms a network to reduce overall resistance.

Inventive Principle:
Principle #40Composite materials

3Reliability

If a thin negative-electrode mixture layer is used to reduce resistance, then charging load characteristics improve, but the battery capacity decreases

Engineering Contradiction:
Improvecharging load characteristicsVSAvoidbattery capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention sets the thickness of the negative-electrode mixture layer within the optimized range of 35-100 μm, preventing it from being too thin. This parameter control ensures sufficient capacity while maintaining the Rs/(ρv×d) ratio within specific ranges to achieve excellent charging load characteristics, thus balancing capacity and charging performance.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240063367A1Negative electrode for non-aqueous electrolyte secondary battery, method for manufacturing the same, method for inspecting the same, non-aqueous electrolyte secondary battery, and method for manufacturing the same
Publication Date: 2024.02.22 MAXELL LTD
  • US20240063367A1 patent drawing

AI summary

A negative electrode for a non-aqueous electrolyte secondary battery including a negative-electrode mixture layer containing a negative-electrode active material on one surface or both surfaces of a current collector, and (1) Rs/(ρv×d) falls within a specific range in accordance with the thickness of the negative-electrode mixture layer, or (2) the negative electrode satisfies a relationship: Rs≤1.67d+b, where Rs is an interface resistance (Ωcm2) between the negative-electrode mixture layer and the current collector, ρv is a volume resistivity (Ωcm) of the negative-electrode mixture layer, and d is the thickness (cm) of the negative-electrode mixture layer. A non-aqueous electrolyte secondary battery including a positive electrode, a negative electrode, a separator interposed between the positive electrode and the negative electrode, and a non-aqueous electrolyte, and wherein the negative electrode is the negative electrode for a non-aqueous electrolyte secondary battery.