All-solid-state Battery Negative Electrode Layer Binder Adsorption Control

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Solution Overview

Problem

All-solid-state batteries face challenges in achieving low resistance in their negative electrode layers, particularly when using lithium titanate as the active material and a rubber binder, due to high binder adsorption leading to increased reaction area and resistance.

Innovation Solution

A negative electrode layer composition including lithium titanate, a sulfide solid electrolyte, and a rubber binder with a controlled ratio of binder adsorption, where the rubber binder is preferentially adsorbed on the sulfide solid electrolyte rather than the lithium titanate, reducing the reaction area and thus the resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rubber binder is used in the negative electrode layer, then the structural integrity is improved, but the resistance increases due to high binder adsorption on lithium titanate

Engineering Contradiction:
Improvestructural integrityVSAvoidresistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The sulfide solid electrolyte acts as an intermediary substance that preferentially adsorbs the rubber binder, preventing direct adsorption between the binder and lithium titanate. This mediator approach reduces the reaction area between binder and active material while maintaining structural integrity through adequate binder distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention controls the adsorption ratio parameter (amount of binder on lithium titanate versus total binder content) to be within a specific range. By adjusting this parameter through the introduction of sulfide solid electrolyte, the resistance is reduced while maintaining sufficient binder for structural integrity.

Inventive Principle:
Principle #35Parameter changes

2Strength

If the rubber binder content is increased, then the structural integrity is improved, but the reaction area increases leading to higher resistance

Engineering Contradiction:
Improvestructural integrityVSAvoidreaction area
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The sulfide solid electrolyte serves as a mediator that redirects binder adsorption preference. Instead of increasing binder content to improve integrity, the intermediary causes the binder to adsorb preferentially on the solid electrolyte surface, reducing direct contact with lithium titanate and thus reducing the harmful reaction area.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If the binder adsorption on lithium titanate is high, then the structural integrity is improved, but the conductivity decreases due to increased resistance

Engineering Contradiction:
Improvestructural integrityVSAvoidconductivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The sulfide solid electrolyte acts as an intermediary that changes the adsorption distribution. The binder preferentially adsorbs on the solid electrolyte surface rather than directly on lithium titanate, reducing the reaction area that causes resistance increase, thereby improving conductivity while maintaining structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in a negative electrode layer with reduced resistance, enhancing the input and output performance of all-solid-state batteries by minimizing binder adsorption on lithium titanate, thereby decreasing the reaction area and improving conductivity.

Implementation Method 1

a ratio (A/B) of an amount A of the rubber binder adsorbed on the lithium titanate to a total content B of the rubber binder in the negative electrode layer is 1.35% or less

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20230207777A1Negative electrode layer, method for manufacturing negative electrode layer, and all-solid-state battery
Publication Date: 2023.06.29 TOYOTA JIDOSHA KK
  • US20230207777A1 patent drawing
  • US20230207777A1 patent drawing
  • US20230207777A1 patent drawing

AI summary

A negative electrode layer that is used for an all-solid-state battery includes: lithium titanate; a sulfide solid electrolyte; and a rubber binder. The ratio of the amount A of the rubber binder adsorbed on the lithium titanate to the total content B of the rubber binder in the negative electrode layer is 1.35% or less.