Negative Electrode Material for Li-Ion Battery

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Solution Overview

Problem

Lithium ion secondary batteries face challenges in achieving high-density electrodes while maintaining charge and discharge efficiency and preventing an increase in irreversible capacity, particularly due to the limitations of spheroidal graphite materials which can be damaged by pressing, leading to reduced performance and shorter battery life.

Innovation Solution

A negative electrode material with an oil absorption capacity of 50 ml/100 g or more and a post-pressurization density of 1.70 g/cm3 or more, featuring specific surface area, degree of circularity, R value, and tap density within defined ranges, and comprising aggregated or bonded flat graphite particles to minimize voids and reduce the risk of cracking during densification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If spheroidal graphite is used to increase density, then bulk density is improved, but charge and discharge efficiency deteriorates when pressed

Engineering Contradiction:
Improvebulk densityVSAvoidcharge and discharge efficiency
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The invention uses a composite particle structure consisting of spheroidal graphite particles combined with flake graphite particles. The spheroidal graphite provides high bulk density, while the flake graphite particles fill voids and prevent excessive orientation during pressing, maintaining electrolyte permeability and charge/discharge efficiency. This composite approach resolves the contradiction by combining the advantages of both particle types.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention applies local quality by creating a heterogeneous particle size distribution within the graphite material. Small particles are used to fill voids between larger spheroidal particles, while larger particles maintain the overall density. This local variation in particle size and shape allows the electrode to achieve high density without compromising the electrolyte pathways needed for efficient charge and discharge.

Inventive Principle:
Principle #3Local quality

2Volume of stationary object

If pressing pressure is increased to densify the negative electrode, then space is reduced, but cracks in particles increase leading to more side reactions

Engineering Contradiction:
Improveelectrode densityVSAvoidside reactions from particle cracks
Core Design Contradiction:
Volume of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The invention employs beforehand cushioning by using a composite particle structure with flake graphite particles that act as a cushioning matrix around spheroidal graphite particles. This structure absorbs and distributes pressing pressure, preventing crack formation in the spheroidal particles while still achieving the desired electrode density. The flake particles serve as a protective framework that mitigates the harmful effects of high pressing pressure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Quantity of substance

If flat graphite particles are used, then capacity is maintained, but bulk density is low

Engineering Contradiction:
Improvelithium ion capacityVSAvoidbulk density
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The invention merges the advantages of flat graphite particles (high capacity) with spheroidal graphite particles (high density) by creating a composite structure. The flat graphite particles maintain lithium ion capacity, while the spheroidal particles increase bulk density. The combination allows the electrode to achieve both high capacity and high density simultaneously, resolving the contradiction between these two parameters.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20210028441A1Negative electrode material for lithium ion secondary battery, negative electrode material slurry for lithium ion secondary battery, negative electrode for lithium ion secondary battery, and lithium ion secondary battery
Publication Date: 2021.01.28 RESONAC CORP
  • US20210028441A1 patent drawing

AI summary

A negative electrode material for lithium ion secondary batteries has an oil absorption capacity of 50 ml/100 g or more, and a post-pressurization density of 1.70 g/cm3 or more.