Negative Electrode Protective Layer for Li-Ion Short-Circuit Mitigation

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Solution Overview

Problem

Lithium-ion batteries face safety risks due to internal short circuits and thermal runaway, particularly when the positive electrode plate comes into contact with the negative electrode plate, leading to potential fires or explosions, despite protective measures on the positive electrode plate not adequately addressing cross-sectional contacts and separator film damage.

Innovation Solution

A negative electrode plate with an additional layer comprising a negative electrode active substance, a protective substance including nanometal oxide and a conductive agent, and a bonding agent is applied to the surface of the negative electrode current collector, which reduces the risk of thermal runaway by preventing short circuits and maintaining fast charging performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the separator film is strengthened to prevent damage under external force, then the protection against short circuit is improved, but the external force can still damage the separator film causing short circuit

Engineering Contradiction:
Improveseparator film strengthVSAvoidshort circuit prevention under external force
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The protective substance on the negative electrode plate serves as a beforehand cushioning measure. When external force causes the positive electrode plate to contact the negative electrode plate, the protective substance layer absorbs and distributes the stress, preventing direct damage to the separator film and reducing the risk of short circuit.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If protective measures are added to prevent short circuit, then safety is improved, but the charging/discharging speed may be affected

Engineering Contradiction:
ImprovesafetyVSAvoidcharging/discharging speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The protective substance is formulated as a composite material containing nanometal oxide particles and conductive agent. The nanometal oxide provides protective barrier function, while the conductive agent maintains electrical conductivity, ensuring that the protective layer does not significantly increase resistance and affect charging/discharging speed.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The protective layer is designed with controlled thickness and composition to balance protection and conductivity. By adjusting the particle size of nanometal oxide and the content of conductive agent, the layer provides adequate protection while maintaining sufficient ion and electron transport for fast charging performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the risk of thermal runaway and improves safety by preventing severe short circuits between the positive and negative electrode plates, while maintaining the lithium-ion battery's electrochemical performance and energy density.

Implementation Method 1

The protective substance includes a nanometal oxide and a conductive agent... When the lithium-ion battery is damaged, the protective substance can reduce a risk of thermal runaway caused by a short circuit between a positive electrode current collector of a positive electrode plate and the negative electrode active substance

Methodology Applied
Scientific EffectPhysical barrier effect:

Implementation Method 2

Because both the lithium titanate and the carbon-coated lithium titanate have a high lithium intercalation potential (1.55 V vs. Li+/Li), no metal lithium dendrite is generated regardless of a rate at which charging and discharging are performed

Methodology Applied
Scientific EffectIntercalation:

Implementation Method 3

The protective substance includes a nanometal oxide and a conductive agent... does not affect fast charging performance of the battery

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20240186524A1Negative electrode plate of lithium-ion battery, lithium-ion battery, and electronic device
Publication Date: 2024.06.06 HUAWEI TECH CO LTD
  • US20240186524A1 patent drawing
  • US20240186524A1 patent drawing
  • US20240186524A1 patent drawing

AI summary

A negative electrode plate of a lithium-ion battery, a lithium-ion battery, and an electronic device are provided. The negative electrode plate of the lithium-ion battery includes a negative electrode current collector and an additional layer. The additional layer is disposed on a surface of the negative electrode current collector. The additional layer includes a negative electrode active substance, a protective substance, and a bonding agent. The negative electrode active substance includes at least one of a carbon material, an alloyed material, and a silicon material, the protective substance includes a nanometal oxide and a conductive agent, and the protective substance further includes lithium titanate or carbon-coated lithium titanate. When the lithium-ion battery is damaged, the protective substance can reduce a risk of thermal runaway caused by a short circuit between a positive electrode current collector of a positive electrode plate and the negative electrode active substance.