Negative Electrode Surface Layer for Rapid Lithium Charging

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Solution Overview

Problem

Lithium secondary batteries for electric vehicles face challenges in achieving rapid charging without compromising energy density or increasing manufacturing costs, as existing methods often lead to electrode deterioration and inefficient rapid discharging.

Innovation Solution

A negative electrode with a surface layer of insulating particles, such as Al2O3 or ZnO, applied using vapor deposition or coating, which shields the electrode material and reduces electric field concentration, thereby enhancing charging speed while maintaining energy density and reducing manufacturing complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the electrode plate is made thin or loading level is reduced to achieve rapid charging, then rapid charging characteristics are improved, but energy density decreases

Engineering Contradiction:
Improvecharging speedVSAvoidenergy density
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The invention applies a surface layer with insulating particles specifically on the negative electrode material layer surface, creating local functional differentiation. This allows the bulk electrode to maintain high loading for energy density while the surface provides rapid charging capability through controlled ion distribution, resolving the contradiction between thin electrode requirements for fast charging and high loading requirements for energy density.

Inventive Principle:
Principle #3Local quality

2Speed

If surface treatment or porous structure is introduced to enhance rapid charging, then rapid charging characteristics are improved, but initial efficiency deteriorates or energy density decreases

Engineering Contradiction:
Improverapid charging characteristicsVSAvoidinitial efficiency
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The invention creates a composite structure by combining the negative electrode active material particles with a surface layer containing insulating particles. This composite approach allows the core active material to maintain high initial efficiency while the insulating particle-containing surface layer enhances rapid charging characteristics, avoiding the efficiency loss associated with conventional surface treatments.

Inventive Principle:
Principle #40Composite materials

3Speed

If conventional surface treatment methods are used to improve rapid charging, then rapid charging is enhanced, but manufacturing cost increases due to complicated process

Engineering Contradiction:
Improverapid charging characteristicsVSAvoidmanufacturing cost
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The invention changes the key parameter of the electrode surface by introducing insulating particles into the surface layer, rather than using complex chemical surface treatments or porous structure modifications. This parameter change approach achieves rapid charging enhancement through a simpler manufacturing process, reducing both process complexity and manufacturing cost while maintaining the desired rapid charging performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high-speed charging without lifetime degradation, improves cycle lifetime, and maintains energy density, while simplifying the manufacturing process and reducing costs.

Implementation Method 1

A surface layer which is formed on the surface of the negative electrode material layer, is formed of insulating particles that are inert with respect to lithium, and partially shields the negative electrode material layer

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS11616234B2Negative electrode for rapidly rechargeable lithium secondary battery and manufacturing method thereof
Publication Date: 2023.03.28 KOREA ELECTROTECH RES INST
  • US11616234B2 patent drawing
  • US11616234B2 patent drawing
  • US11616234B2 patent drawing

AI summary

Disclosed is a rapidly rechargeable lithium secondary battery. The present invention provides a negative electrode for a lithium secondary battery, the negative electrode being characterized by including: a current collector; a negative electrode material layer which is formed on the current collector and includes negative electrode active material particles, conductive material particles, and a binder; and a surface layer which is formed on the surface of the negative electrode material layer, is formed of insulating particles that are inert with respect to lithium, and partially shields the negative electrode material layer. According to the present invention, a negative electrode for a lithium secondary battery having a high charging speed without lifetime degradation can be provided.