Negative Electrode Sheet Composition for Thermal Runaway Suppression

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Solution Overview

Problem

Secondary batteries, particularly those with carbon-material negative electrodes like graphite, face significant safety concerns due to unclear exothermic characteristics and thermal runaway issues.

Innovation Solution

A negative electrode sheet is developed with a current collector and a negative active material layer that includes a negative active material with controlled particle diameter and specific surface area. This configuration ensures a heat release within the range of 220 J/g to 600 J/g when the battery is fully charged or at a voltage of 3.65V, thereby enhancing high-temperature stability and preventing thermal runaway.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If carbon-material negative electrode (graphite) is used in secondary batteries, then high energy density and long service life are achieved, but thermal runaway and safety accidents (smoking, combustion, explosion) occur

Engineering Contradiction:
Improveenergy densityVSAvoidthermal runaway
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the particle diameter and specific surface area of the negative active material within defined ranges. This optimization of physical parameters reduces the heat release of the negative electrode to 220-600 J/g, thereby suppressing thermal runaway while maintaining high energy density performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining the negative active material with a coating layer containing lithium phosphate or lithium fluorophosphate. This composite structure reduces exothermic characteristics and improves high-temperature stability, preventing thermal runaway while preserving the high energy density benefits of carbon-based materials

Inventive Principle:
Principle #40Composite materials

2Productivity

If negative active material with high capacity is used, then battery performance is improved, but heat release increases leading to safety concerns

Engineering Contradiction:
Improvebattery performanceVSAvoidheat release
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the particle diameter to 7-15 μm and specific surface area to 0.003-0.008 m²/g, which balances capacity and heat release. This parameter optimization ensures high battery performance while limiting heat release to 220-600 J/g, preventing safety issues

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a coating layer as an intermediary substance containing lithium phosphate or lithium fluorophosphate. This coating layer acts as a mediator between the negative active material and electrolyte, reducing direct exothermic reactions while maintaining electrochemical performance, thus achieving both high performance and low heat release

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250038203A1Negative electrode sheet, secondary battery, and electricity-consumption device
Publication Date: 2025.01.30 HITHIUM TECH HK LTD
  • US20250038203A1 patent drawing
  • US20250038203A1 patent drawing
  • US20250038203A1 patent drawing

AI summary

A negative electrode sheet, a secondary battery, and an electricity-consumption device are provided. The negative electrode sheet includes a negative active material layer. Heat release Q of the negative active material layer immersed in electrolyte satisfies 220 J/g≤Q≤600 J/g.