Negative Ion Beam Injector with Pre-Acceleration and Temperature Control

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Solution Overview

Problem

Current negative ion-based neutral beam injectors face challenges in achieving stable operation at high energies (500-1000 keV) and continuous wave operation with sufficient current density, due to issues like cesium accumulation, low ion current density, and inefficient neutralization, which limits their application in next-generation fusion devices.

Innovation Solution

The design incorporates an ion source with a cesiated molybdenum surface, external magnetic fields for electron deflection, a transition zone with bending magnets to separate co-streaming particles, and a neutralizer with both plasma and photon technologies to enhance neutralization efficiency, along with elevated temperature operation to prevent cesium accumulation and improve beam focusing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If negative ions are used to achieve high energy neutral beams (500-1000 keV), then the beam energy and neutralization efficiency are improved, but the ion current density and operational stability deteriorate

Engineering Contradiction:
Improvebeam energyVSAvoidoperational stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent employs multiple parameter changes to resolve the contradiction: (1) Using cesiated molybdenum surfaces to enhance negative ion production efficiency and current density; (2) Operating at elevated temperatures (150-200°C) to prevent cesium accumulation and maintain source stability; (3) Implementing a two-stage acceleration system with pre-acceleration to 120 keV followed by high-voltage acceleration to achieve 500-1000 keV final energy; (4) Using external magnetic fields for electron deflection and beam focusing to improve beam quality and reduce divergence

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces several intermediary elements: (1) A transition zone with bending magnets that separates co-streaming particles and directs negative ions into the accelerator while removing electrons and neutrals; (2) A neutralizer cell that converts accelerated negative ions to neutral atoms through charge exchange reactions; (3) Cesium as a surface coating material that enhances negative ion production through surface ionization processes

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If cesium is used to enhance negative ion production, then the ion current density is improved, but cesium accumulation on surfaces causes operational instability

Engineering Contradiction:
Improveion current densityVSAvoidoperational stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent maintains operational stability while using cesium by controlling the temperature parameter. The ion source and plasma electrode are heated to elevated temperatures (150-200°C), which prevents excessive cesium accumulation on surfaces while maintaining the cesiated molybdenum surface needed for high negative ion production efficiency. This temperature control balances cesium coverage to optimize both current density and stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements temperature control mechanisms that act as feedback systems to maintain stable cesium coverage on molybdenum surfaces. By monitoring and controlling the temperature of the ion source and plasma electrode, the system maintains optimal cesium layer thickness that ensures high negative ion production without excessive accumulation that would cause instability

Inventive Principle:
Principle #23Feedback

3Quantity of substance

If a thick gas cell is used for neutralization, then the neutral fraction is improved at low energies, but the neutral fraction drops rapidly at energies greater than 60 keV

Engineering Contradiction:
Improveneutral fractionVSAvoidbeam energy
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent performs preliminary acceleration of negative ions to 120 keV in a pre-accelerator stage before injection into the high-voltage accelerator. This preliminary action allows the use of a thinner neutralizer cell at high energies, since the charge exchange cross-section is more favorable at these pre-accelerated energies, thereby maintaining high neutral fractions while enabling operation at 500-1000 keV final beam energies

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the conventional thick gas cell neutralization approach with a two-stage process: (1) Pre-acceleration to 120 keV to optimize charge exchange conditions; (2) Use of a thinner neutralizer cell at high voltage, leveraging the energy-dependent cross-section characteristics to achieve efficient neutralization at MeV energies where traditional thick cells would be ineffective

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Device complexity

If negative ions are extracted from plasma without suppression measures, then the ion source simplicity is improved, but the accompanying electron current increases significantly

Engineering Contradiction:
Improveion source complexityVSAvoidelectron current
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent applies local quality enhancement by using cesiated molybdenum surfaces specifically at the plasma electrode and ion extraction region. This localized cesiation creates a surface with enhanced negative ion production properties, allowing negative ions to be extracted with reduced accompanying electron current compared to conventional plasma sources, while maintaining relatively simple source architecture

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the production of a 5 MW neutral beam with 0.5-1.0 MeV energy and high overall energetic efficiency, addressing the limitations of current injectors by increasing ion current density and neutralization efficiency while maintaining reliable operation.

Implementation Method 1

a cesiated molybdenum surface to convert the positive ions and neutral atoms formed by the plasma drivers into negative ions

Methodology Applied
Scientific EffectSurface ionization:

Implementation Method 2

The ions produced by the ion source are pre-accelerated to 120 keV before injection into a high energy accelerator by an electrostatic multi aperture grid pre-accelerator

Methodology Applied
Scientific EffectElectrostatic acceleration: Electrostatics

Implementation Method 3

The 120 keV beam from the ion source passes through a pair of deflecting magnets, which enable the beam to shift off axis before entering the high energy accelerator

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Implementation Method 4

The plasma drivers and the internal walls of a plasma box of the ion source are maintained at elevated temperature

Methodology Applied
Scientific EffectPlasma discharge: Plasma

Implementation Method 5

After acceleration to full energy, the beam enters the neutralizer where it is partially converted into a neutral beam

Methodology Applied
Scientific EffectCharge exchange:

Implementation Method 6

The plasma drivers and the internal walls of a plasma box of the ion source are maintained at elevated temperature (150-200° C.) to prevent cesium accumulation on their surfaces

Methodology Applied
Scientific EffectThermal desorption: Evaporation

Data Source

PatentUS11363708B2Negative ion-based beam injector
Publication Date: 2022.06.14 TAE TECHNOLOGIES INC
  • US11363708B2 patent drawing
  • US11363708B2 patent drawing
  • US11363708B2 patent drawing

AI summary

A negative ion-based beam injector comprising a negative ion source and an accelerator. The ions produced by the ion source are pre-accelerated before injection into a high energy accelerator by an electrostatic multi-aperture grid pre-accelerator, which is used to extract ion beams from the plasma and accelerate to some fraction of the required beam energy. The beam from the ion source passes through a pair of deflecting magnets, which enable the beam to shift off axis before entering the high energy accelerator. The negative ion-based beam injector can be combined with a neutralizer to produce about a 5 MW neutral beam with energy of about 0.50 to 1.0 MeV. After acceleration to full energy, the beam enters the neutralizer where it is partially converted into a neutral beam. The remaining ion species are separated by a magnet and directed into electrostatic energy converters. The neutral beam passes through a gate valve and enters a plasma chamber.