Negative Resist Composition for High-Resolution Pattern Formation
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Solution Overview
Problem
Conventional negative resist compositions fail to produce desirable resist patterns when used for substrate patterning due to issues with pattern formation and resolution.
Innovation Solution
A negative resist composition comprising an alkali-soluble resin with structural units containing alicyclic groups and fluorinated hydroxyalkyl groups, combined with an acid generator that generates acids upon exposure, and a crosslinking agent, which forms a resist film that can be selectively exposed and developed to create a desirable pattern.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If conventional negative resist compositions are used, then the composition can be applied to substrate patterning, but desirable resist patterns cannot be obtained due to poor pattern formation and resolution
Solution Approach 1:
The patent uses a composite resin system combining polycyclic alkene resin and polyester resin, where the polycyclic alkene resin provides high-resolution pattern formation and the polyester resin enhances etching resistance. This composite approach resolves the contradiction by integrating materials with complementary properties to achieve both desirable pattern formation and reliable pattern quality.
Solution Approach 2:
The patent modifies the chemical structure of the resin components by introducing specific functional groups (carboxyl groups, hydroxyl groups) and controlling molecular weight ranges. These parameter changes optimize the balance between pattern formation quality and etching resistance, enabling reliable resist pattern formation that conventional compositions cannot achieve.
2Illumination intensity
If resin components with carboxyl groups are used to improve ArF excimer laser transparency, then transparency is improved, but etching resistance decreases
Solution Approach 1:
The patent combines polycyclic alkene resin containing carboxyl groups (providing ArF excimer laser transparency) with polyester resin containing hydroxyl groups (providing etching resistance). The synergistic interaction between these components resolves the contradiction by allowing the transparent resin to enable light exposure while the crosslinking resin provides the necessary etching resistance.
Solution Approach 2:
The patent introduces crosslinking agents that selectively react with functional groups in specific regions of the resist film. This creates local variations in crosslinking density, allowing regions requiring transparency to maintain it while regions requiring etching resistance develop enhanced resistance through crosslinking, thus resolving the contradiction at the local level.
3Manufacturing precision
If crosslinking agents with alcoholic hydroxyl groups are used to change alkali solubility to alkali insolubility, then pattern definition is improved, but swelling occurs on irregular substrates
Solution Approach 1:
The patent carefully controls the molecular weight and functional group content of the polyester resin component to optimize crosslinking density. By adjusting these parameters, the patent achieves sufficient pattern definition through controlled crosslinking while preventing excessive swelling that would occur with higher crosslinking densities, thus resolving the contradiction between pattern definition and shape stability.
Solution Approach 2:
The patent uses resins with controlled molecular weight distributions and uniform functional group placement to ensure homogeneous crosslinking throughout the resist film. This homogeneous crosslinking prevents localized swelling and maintains uniform pattern dimensions, resolving the contradiction between achieving pattern definition and preventing shape distortion.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The composition enables the formation of high-resolution, rectangular resist patterns with improved etching resistance and heat resistance, preventing swelling and ensuring accurate pattern formation even on irregular substrates.
Implementation Method 1
an acid generator component (B) which generates acids upon exposure
Implementation Method 2
reacting the carboxyl group of the resin components with the alcoholic hydroxyl group of the crosslinking agent by action of acids generated from the acid generator
Data Source
AI summary
A chemically amplified negative resist composition is provided in addition to a method of forming a resist pattern from which a desirable pattern shape can be obtained. A negative resist composition in which a resin component (A) contains a resin component (A1) having a structural unit (a1) containing an alicyclic group having a fluorinated hydroxyalkyl group and a structural unit (a2) derived from an acrylic acid ester and containing a hydroxyl group-containing alicyclic group; and an acid generator component (B) contains an acid generator (B1) expressed by the following general formula (B1):(where R51 represents a straight chain, branched chain or cyclic alkyl group or a fluorinated alkyl group; R52 represents a hydrogen atom, hydroxyl group, halogen atom, straight chain, branched chain or cyclic alkyl group, straight chain or branched chain halogenated alkyl group, or straight chain or branched chain alkoxy group; R53 represents an aryl group which may have a substituent; and n represents an integer of 1 to 3).


