Multi-Channel Micro Peripheral Nerve Sensor With Integrated AD Conversion

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Solution Overview

Problem

Conventional peripheral nerve sensors suffer from high noise levels due to the AD converter being located outside the nerve, which affects the quality of neurosignals transmitted.

Innovation Solution

The AD converter is integrated directly into the substrate combined with the severed nerve, reducing noise by being in close proximity to the nerve cells and converting analog neurosignals into digital signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the AD converter is located outside the nerve, then the device structure is simpler and easier to manufacture, but the noise level increases and neurosignal quality deteriorates

Engineering Contradiction:
Improveneurosignal qualityVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the AD converter with the substrate by integrating it directly onto the substrate that contacts the nerve. This integration reduces the distance between the converter and nerve cells, minimizing noise contamination and improving neurosignal quality while maintaining a compact device structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The AD converter is nested within the substrate structure, specifically integrated onto the substrate that is already in contact with the nerve. This nested arrangement allows the converter to be positioned close to the nerve cells without adding significant external complexity to the overall device.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If the AD converter is integrated directly into the substrate, then noise is reduced and neurosignal quality improves, but the device complexity increases

Engineering Contradiction:
Improvenoise levelVSAvoiddevice structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the AD converter with the substrate into a single integrated unit. This merging eliminates the need for separate converter housing and connection structures, reducing noise through closer proximity to nerve cells while actually simplifying the overall device architecture through integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The substrate is designed with local quality variations to accommodate the AD converter integration. Specific regions of the substrate are structured to host the converter, allowing close proximity to nerve cells for noise reduction while maintaining the substrate's overall flexibility and biocompatibility properties.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If the substrate is made flexible with FPCB, then the sensor can adapt to nerve curvature and improve measurement accuracy, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvenerve adaptationVSAvoidflexible circuit board fabrication
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent employs a flexible printed circuit board (FPCB) as the substrate, which can be bent and conform to the curvature of severed nerves. This flexible structure allows the sensor to adapt to various nerve geometries and positions, improving measurement accuracy while the FPCB technology provides established manufacturing processes for achieving required precision.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces noise in the acquired neurosignals, enabling accurate interpretation of motion intentions for prosthetic control and wearable robot operation.

Implementation Method 1

an analog-digital (AD) converter combined with the substrate, electrically connected to the channels, receiving analog neurosignals from the nerve cells, and converting the analog neurosignals into digital signals

Methodology Applied
Scientific EffectAnalog-to-digital conversion:

Implementation Method 2

a connecting portion formed as a flexible printed circuit board (FPCB) made of a flexible material, connecting the first and second substrates to each other, and transferring the neurosignal between the first and second substrates

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12426819B2Multi-channel micro peripheral nerve sensor for neurosignal measurement
Publication Date: 2025.09.30 KOREA ELECTRONICS TECH INST
  • US12426819B2 patent drawing
  • US12426819B2 patent drawing
  • US12426819B2 patent drawing

AI summary

A multi-channel micro peripheral nerve sensor for measuring a neurosignal with low noise is proposed. The multi-channel micro peripheral nerve sensor may include a substrate, an analog-digital (AD) converter, and a signal acquisition unit. The substrate may be combined with each cut surface of a severed nerve and include channels into which nerve cells are inserted. The AD converter may be combined with the substrate, be electrically connected to the channels, receive analog neurosignals from the nerve cells, and convert the analog neurosignals into digital signals. The signal acquisition unit may be electrically connected to the AD converter and acquire the digital signals from the AD converter.