Nested A2O Wastewater System for Deep Denitrification

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Solution Overview

Problem

Existing sewage biological treatment processes are inefficient and energy-intensive, particularly in anaerobic and oxic processes, and struggle to meet stringent discharge standards for industrial wastewater with high COD and nitrogen concentrations, leading to high energy consumption and large land occupancy.

Innovation Solution

A deep denitrification treatment system using a high-oxygen three-phase contact process, incorporating an annular anaerobic treatment device, uniform water distribution, high-oxygen three-phase contact biological oxidative degradation, nitrification liquid collecting and shunting, annular nitrification liquid anoxic nitrification, and sludge sedimentation reflux clean water discharge devices, which enables one-time anoxic nitrification, internal reflux, sedimentation, and sludge reflux treatment to meet national first-class discharge standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional independent plane stepped structures are used for anaerobic, facultative, and oxic processes, then each process can be independently operated, but the system occupies large area and has high cost

Engineering Contradiction:
Improveindependent operation of each processVSAvoidland occupancy
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent implements a nested vertical structure where the oxic process device is positioned above the anoxic process device, which in turn is positioned above the anaerobic process device. This nested arrangement allows multiple independent treatment processes to occupy a minimized footprint area by stacking them vertically, resolving the contradiction between independent operation capability and land occupancy.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from conventional horizontal plane-stepped arrangement to a vertical three-dimensional stacked configuration. By utilizing the vertical dimension, the system maintains independent operation of each process while dramatically reducing the horizontal land area required, thus resolving the contradiction between operational independence and space efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If submersible mixer or air micro-aeration airflow is used for stirring in anaerobic and facultative processes, then microbial strains are prevented from settling, but energy consumption is high and there are blind angles

Engineering Contradiction:
Improvesuspension of microbial strainsVSAvoidenergy consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The patent removes the conventional submersible mixers and air micro-aeration systems from the anaerobic and facultative processes. Instead, it introduces an internal reflux mechanism that uses hydraulic flow to maintain microbial suspension, eliminating the need for high-energy mechanical or aerative mixing while preventing settler blind angles.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system employs an internal reflux mechanism where treated water flows downward to create hydraulic circulation that naturally keeps microbial strains suspended. This self-service approach uses the process flow itself to achieve mixing and suspension without requiring additional energy-consuming mechanical devices.

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If air micro-aeration airflow is used for stirring, then oxygen is dissolved in water, but the basic requirement of dissolved oxygen is not sufficient for deep denitrification

Engineering Contradiction:
Improveoxygen dissolutionVSAvoiddissolved oxygen level
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent replaces conventional air micro-aeration with a high-oxygen three-phase contact device that uses pure oxygen or high-concentration oxygen gas. This strong oxidant approach dramatically increases oxygen dissolution efficiency and achieves the high dissolved oxygen levels required for deep denitrification, resolving the contradiction between energy-efficient oxygen dissolution and sufficient dissolved oxygen levels.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

4Productivity

If conventional A/O tower with three-phase contact is used, then most COD and nitrogen organics are removed, but high COD and total nitrogen remain and it is not suitable for industrial wastewater with high concentration

Engineering Contradiction:
Improveremoval efficiency of COD and nitrogenVSAvoidtreatment effect for high concentration wastewater
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a continuous internal reflux mechanism where nitrified water from the oxic process continuously flows to the anoxic process, and treated water from lower layers continuously circulates upward. This continuous hydraulic action ensures sustained high-level treatment, enabling the system to reliably handle high-concentration industrial wastewater by maintaining continuous pollutant removal rather than batch-wise treatment.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent merges multiple treatment functions into an integrated vertical system where anaerobic, anoxic, and oxic processes are stacked and hydraulically connected. This integration allows simultaneous COD removal, nitrification, and denitrification to occur in sequence, achieving deep removal of both COD and total nitrogen from high-concentration industrial wastewater.

Inventive Principle:
Principle #5Merging (Combining)

5Reliability

If multiple lifting and reflux operations are performed to meet strict discharge standards, then treatment effectiveness is improved, but energy consumption and system complexity increase

Engineering Contradiction:
Improvecompliance with discharge standardsVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent designs the vertical stacked structure with gravity-assisted hydraulic flow between layers. The elevation differences between anaerobic, anoxic, and oxic layers create natural hydraulic gradients that drive internal reflux without requiring multiple mechanical lifters. This equipotential design uses gravity to achieve the necessary water circulation for meeting discharge standards while minimizing energy consumption.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system achieves efficient deep denitrification, reducing energy consumption and land use while ensuring compliance with stringent discharge standards by optimizing microbial activity and pollutant mixing, resulting in effective nitrogen removal from wastewater.

Implementation Method 1

The high-oxygen three-phase contact biological oxidative degradation device is used for converting ammonia nitrogen in wastewater into nitrate nitrogen after nitrification reaction in an oxic process

Methodology Applied
Scientific EffectNitrification reaction: Oxidation

Implementation Method 2

The annular nitrification liquid anoxic nitrification device is used for carrying out anoxic denitrification reaction on the nitrate nitrogen under a condition of having a carbon source to generate nitrogen dioxide and nitrogen

Methodology Applied
Scientific EffectAnoxic denitrification reaction: Reduction

Implementation Method 3

sludge sedimentation reflux clean water discharge device

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS11905194B1Deep denitrification treatment system for wastewater by anaerobic-anoxic-oxic based on high-oxygen three-phase contact
Publication Date: 2024.02.20 ZHEJIANG HAIHE ENVIRONMENTAL TECH
  • US11905194B1 patent drawing
  • US11905194B1 patent drawing

AI summary

A deep denitrification treatment system for wastewater by A2O based on high-oxygen three-phase contact is provided, including an annular anaerobic treatment device, a uniform water distribution device, a high-oxygen three-phase contact biological oxidative degradation device, a nitrification liquid collecting and shunting device, an annular nitrification liquid anoxic nitrification device and a sludge sedimentation reflux clean water discharge device sequentially connected between a water inlet and a water outlet, where the annular anaerobic treatment device surrounds a periphery of the annular nitrification liquid anoxic nitrification device, the annular nitrification liquid anoxic nitrification device surrounds a periphery of the sludge sedimentation reflux clean water discharge device, and an upper part of the sludge sedimentation reflux clean water discharge device is sequentially provided with the nitrification liquid collecting and shunting device, the high-oxygen three-phase contact biological oxidative degradation device and the uniform water distribution device.