Electro-mechanical Drive Nested Ball Roller Bearings
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Solution Overview
Problem
Electro-mechanical drive systems in hybrid powertrains face challenges in minimizing mechanical losses and optimizing space usage, which affects fuel consumption and system efficiency.
Innovation Solution
The electro-mechanical drive system incorporates a compound planetary gear arrangement with strategically arranged ball and roller bearings, including fixed and free bearing arrangements, to support axial and radial loads efficiently, minimizing mechanical losses and space occupancy.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of energy
If traditional bearing arrangements are used in electro-mechanical drive systems, then the system can support axial and radial loads, but the mechanical losses increase and the space occupancy increases
Solution Approach 1:
The patent applies nesting by arranging ball bearings and roller bearings in nested configurations where one bearing is positioned inside or alongside another bearing. This nested arrangement reduces the overall space required for bearing support structures, minimizes mechanical losses by optimizing load paths, and reduces the effective bearing mean diameters while maintaining the ability to support both axial and radial loads simultaneously.
Solution Approach 2:
The patent employs dimensionality change by arranging bearings in staggered configurations across multiple dimensions rather than simple linear arrangements. By positioning bearings at different axial and radial positions and orienting them at various angles, the system achieves efficient load support with reduced space occupancy and minimized mechanical losses, transforming a one-dimensional bearing sequence into a multi-dimensional bearing architecture.
2Loss of energy
If more bearings are added to support loads efficiently, then the mechanical losses are minimized, but the system length and space occupancy increase
Solution Approach 1:
The patent utilizes nesting to place multiple bearings in compact nested arrangements where ball bearings and roller bearings are positioned within or alongside each other. This nesting allows the system to incorporate multiple bearings for efficient load support while minimizing the overall system length and space occupancy, as the nested bearings share common mounting spaces rather than requiring separate linear arrangements.
Solution Approach 2:
The patent applies merging by combining multiple bearing functions into integrated bearing arrangements where ball bearings and roller bearings work together in closely coupled configurations. This merging of bearing functions allows the system to achieve efficient axial and radial load support with reduced system length, as the combined bearing structures eliminate redundant support elements and optimize space utilization.
3Loss of energy
If bearings are arranged to minimize effective bearing mean diameters, then mechanical losses are reduced, but the manufacturing complexity increases
Solution Approach 1:
The patent applies segmentation by dividing the bearing support structure into modular segments with standardized bearing units. Each bearing arrangement is segmented into repeatable modules that can be manufactured independently and assembled systematically. This segmentation maintains minimal effective bearing mean diameters for reduced mechanical losses while simplifying manufacturing through modular construction and standardization of bearing support elements.
Solution Approach 2:
The patent employs universality by designing bearing arrangements that serve multiple functions simultaneously - supporting both axial and radial loads, providing mechanical support and alignment, and minimizing mechanical losses through optimized geometry. These universal bearing modules can be applied to various positions in the electro-mechanical drive system, reducing manufacturing complexity through design standardization while maintaining the performance benefits of minimized effective bearing mean diameters.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration reduces mechanical losses and optimizes space, enhancing the fuel efficiency and performance of the hybrid powertrain by minimizing the effective bearing mean diameters and arranging bearings in nested or staggered configurations to reduce system length.
Implementation Method 1
at least one ball bearing supporting the input member and fixed to the stationary member such that the ball bearing remains constrained relative to the stationary member
Implementation Method 2
at least one roller bearing supporting the input member
Data Source
AI summary
An electro mechanical-drive system includes a main shaft, a plurality of ball bearings disposed around the main shaft, and a plurality of roller bearing disposed around the main shaft. At least one of the ball bearings is aligned with at least one of the roller bearings along an axis perpendicular to the main shaft. The ball and roller bearings may support other components of the electro-mechanical drive system and may be arranged in a nested or staggered configuration.


