Nested-Blade Surgical Access for Small-Incision Spine Corridors

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Solution Overview

Problem

Traditional open surgical techniques require large incisions and significant tissue displacement, leading to increased pain, morbidity, and healthcare costs, while minimally invasive approaches like the lateral transpsoas approach have shown promise but can be improved for faster operative times and broader applications.

Innovation Solution

A surgical access system with a dilation assembly and retraction assembly is used to create a lateral access corridor to the spine, featuring a retractor assembly with adjustable blades and nerve monitoring, allowing for precise expansion of the operative corridor without increasing incision size and minimizing nerve damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional open surgical techniques are used, then access to the surgical target site is achieved, but large incisions and significant tissue displacement are required, leading to increased pain, morbidity, and healthcare costs

Engineering Contradiction:
Improveaccess to surgical target siteVSAvoidtissue disruption and patient morbidity
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The surgical access system divides the access corridor creation into sequential steps using multiple dilators of increasing diameter (e.g., 12mm, 14mm, 16mm, 18mm dilators). Each dilator creates a progressively larger pathway, allowing the surgeon to achieve the necessary access size without requiring a single large incision, thereby reducing tissue disruption while maintaining surgical accessibility

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retractor assembly features nested blades (first blade, second blade, third blade) that can be inserted within one another in a collapsed state and then deployed outward to expand the access corridor. This nested configuration allows the retractor to be introduced through a small incision while providing large tissue retraction capability once deployed, minimizing incision size while maximizing access

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If minimally invasive lateral transpsoas approach is used, then patient morbidity and hospitalization length are reduced, but operative time and surgical precision can be improved

Engineering Contradiction:
Improvepatient morbidityVSAvoidoperative time
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system performs preliminary actions by first inserting a guidewire through the psoas muscle to the target vertebral level, then sequentially dilating the tissue along the guidewire path, and finally inserting the retractor over the dilators. This preliminary preparation of the access corridor before introducing the retractor streamlines the procedure, reduces operative time, and maintains the minimally invasive benefits of the lateral approach

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The retractor blades are designed with dynamic adjustment capabilities, allowing the surgeon to independently position and angle each blade (first blade, second blade, third blade) to optimize the access corridor geometry in real-time. This dynamic adjustability enables precise adaptation to different anatomical variations and surgical requirements, improving surgical precision while maintaining efficient operative flow

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If the retractor assembly is designed with adjustable blades for precise expansion, then surgical precision is improved, but device complexity increases

Engineering Contradiction:
Improveoperative corridor geometry controlVSAvoidretractor assembly structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The retractor assembly is segmented into multiple independent blades (first blade, second blade, third blade), each capable of independent adjustment. This segmentation allows precise control of the access corridor geometry by adjusting individual blades rather than moving the entire retractor structure, achieving high precision while keeping each blade's adjustment mechanism relatively simple

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retractor blades are designed with multi-functionality, serving both as structural elements that maintain the access corridor and as adjustable components that can be independently positioned to optimize geometry. The blades can function in multiple configurations (retracted, partially extended, fully extended, angled), reducing the need for separate adjustment mechanisms and simplifying the overall device structure while maintaining precision

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12426866B2Surgical access system and related methods
Publication Date: 2025.09.30 NUVASIVE INC
  • US12426866B2 patent drawing
  • US12426866B2 patent drawing
  • US12426866B2 patent drawing

AI summary

A surgical access system comprising a tissue dilation assembly and a tissue retraction assembly, both of which may be equipped with one or more electrodes for use in detecting the existence of (and optionally the distance and/or direction to) neural structures.