Nested Chair Leg Layout for Compact Stacking and Storage

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Solution Overview

Problem

The changing workplace demands flexible furniture that can adapt to various functions, requiring chairs that can be easily stacked and nested to optimize space usage in open spaces, yet existing furniture designs lack the necessary flexibility and efficiency in this regard.

Innovation Solution

A stackable and nestable chair design featuring a seat assembly supported by a crossbar, with rear and front legs spaced differently to facilitate vertical stacking and horizontal nesting, equipped with casters that allow for proper alignment and minimal floor space occupation, enabling efficient storage and arrangement in multiple configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the chair is designed with equal spacing between front and rear legs, then the structure is simple and symmetric, but the chair cannot be efficiently stacked or nested to minimize floor space

Engineering Contradiction:
Improvestacking and nesting capabilityVSAvoidleg spacing configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The chair employs asymmetric leg spacing where the distance between front legs differs from the distance between rear legs. Specifically, the rear legs are spaced farther apart than the front legs, creating an asymmetric configuration that enables both vertical stacking and horizontal nesting capabilities while maintaining structural integrity

Inventive Principle:
Principle #4Asymmetry

2Area of stationary object

If the chair maintains a standard configuration, then manufacturing is simple, but the chair occupies excessive floor space when stored

Engineering Contradiction:
Improvefloor space occupationVSAvoidstacking and nesting operation
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The chair design enables nested storage where one chair can be placed inside another chair's footprint. The asymmetric leg spacing and caster positioning allow chairs to be nested horizontally, significantly reducing the floor space required for storage compared to traditional vertical stacking alone

Inventive Principle:
Principle #7Nested doll (Nesting)

3Stability of the object's composition

If casters are positioned symmetrically, then the chair is stable, but the chair cannot achieve proper alignment when stacked or nested

Engineering Contradiction:
Improvechair stabilityVSAvoidcaster positioning precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The casters are positioned at different locations relative to the crossbar - specifically, the rear casters are positioned such that when chairs are stacked, the notches on the casters align with the legs of adjacent chairs. This asymmetric caster positioning provides both stability during use and precise alignment during stacking/nesting operations

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8544951B2Stacking and nesting chair
Publication Date: 2013.10.01 HNI TECHNOLOGIES INC
  • US8544951B2 patent drawing
  • US8544951B2 patent drawing
  • US8544951B2 patent drawing

AI summary

A stackable and nestable chair includes a seat assembly, a pair of rear legs spaced apart by a first distance, and a pair of front legs spaced apart by a second distance different than the first distance. The front legs and the rear legs mutually connected by a crossbar, and the seat assembly is supported by the crossbar when the seat is in an operable position. A plurality of casters are each attached to a bottom of each of the front and rear legs, wherein each caster includes a notch that is configured to couple with a leg of an adjacently stacked chair.