Nested Electronic Packaging for Compact Multi-Chip Integration

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Solution Overview

Problem

Current multi-chip integration architectures result in larger form factors that are not suitable for certain applications, and there is a need for improved signal integrity and reduced footprint in electronic packaging.

Innovation Solution

The integration of dies and components in cavities within a base substrate, utilizing through substrate vias and mold layers to optimize signal paths and reduce overall package size, with components positioned at least partially within the footprint of the dies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multi-chip integration architectures are used to increase performance, then functional capability is improved, but form factor increases

Engineering Contradiction:
ImproveperformanceVSAvoidform factor
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent embeds components within cavities formed in the base substrate, nesting them underneath the dies. This allows multiple functional elements to be integrated in a three-dimensional arrangement rather than a planar layout, increasing performance while maintaining a compact form factor.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention transitions from a two-dimensional planar arrangement of chips to a three-dimensional structure by forming cavities in the base substrate and placing components within them. This vertical integration reduces the horizontal footprint while accommodating multiple functional elements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If components are placed outside the die footprint, then ease of manufacture is improved, but signal path length increases

Engineering Contradiction:
Improvecomponent placementVSAvoidsignal path length
Core Design Contradiction:
Ease of manufactureVSLength of stationary object

Solution Approach 1:

Components are nested within cavities that are positioned within or overlapping the die footprint. This arrangement minimizes the distance between dies and components while still allowing for standardized manufacturing processes for cavity formation and component placement.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentEP3706165B1Nested architectures for enhanced heterogeneous integration
Publication Date: 2025.07.02 INTEL CORP
  • EP3706165B1 patent drawingFigure 1A~1C
  • EP3706165B1 patent drawingFigure 1D
  • EP3706165B1 patent drawingFigure 1E

AI summary

Embodiments disclosed herein include electronic packages and methods of forming such electronic packages. In an embodiment, the electronic package comprises a base substrate. The base substrate may have a plurality of through substrate vias. In an embodiment, a first die is over the base substrate. In an embodiment a first cavity is disposed into the base substrate. In an embodiment, the first cavity is at least partially within a footprint of the first die. In an embodiment, a first component is in the first cavity.