Nested Multi-Chip Packaging for Smaller Footprint and Signal Integrity

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Solution Overview

Problem

Current multi-chip packaging architectures result in larger form factors that are not suitable for all use cases, failing to meet the demands for reduced size and optimized signal integrity.

Innovation Solution

The implementation of multi-chip packaging architectures with dies attached to a base substrate and components embedded in cavities within the substrate, reducing the overall footprint and signal path length, thereby improving form factor and signal integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multi-chip integration architectures are implemented, then performance is improved and different process nodes can be integrated, but form factor increases making it unsuitable for compact applications

Engineering Contradiction:
ImproveperformanceVSAvoidform factor
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent embeds components within cavities formed in the base substrate, creating a nested structure where components are positioned inside the substrate volume rather than occupying additional planar space. This allows multiple chips and components to be integrated vertically within the footprint of a single chip, reducing overall form factor while maintaining multi-chip integration capabilities

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention transitions from traditional planar multi-chip arrangements to a three-dimensional architecture by forming cavities within the base substrate and positioning components within these cavities. This vertical integration approach utilizes the Z-dimension to reduce the X-Y footprint while maintaining signal integrity through direct coupling

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If components are placed outside the die footprint, then manufacturing is simplified, but signal path length increases reducing signal integrity

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidsignal path length
Core Design Contradiction:
Ease of manufactureVSLength of stationary object

Solution Approach 1:

Components are nested within cavities that are formed within the base substrate footprint, allowing signal paths to remain short while maintaining the manufacturing advantages of separate component fabrication. The cavity structure enables components to be positioned effectively within the die area without requiring complex co-fabrication processes

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11742261B2Nested architectures for enhanced heterogeneous integration
Publication Date: 2023.08.29 INTEL CORP
  • US11742261B2 patent drawing
  • US11742261B2 patent drawing
  • US11742261B2 patent drawing

AI summary

Embodiments disclosed herein include electronic packages and methods of forming such electronic packages. In an embodiment, the electronic package comprises a base substrate. The base substrate may have a plurality of through substrate vias. In an embodiment, a first die is over the base substrate. In an embodiment a first cavity is disposed into the base substrate. In an embodiment, the first cavity is at least partially within a footprint of the first die. In an embodiment, a first component is in the first cavity.