Nested Curved-Lens Light-Emitting Module for Reduced Source Visibility

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Solution Overview

Problem

Existing light emitting modules in mobile devices are not effective in reducing the external visibility of the light source, which can be distracting or aesthetically undesirable.

Innovation Solution

A light emitting module design featuring a first lens with a larger lower convex face and a second lens with smaller upper convex face, where at least one face of the second lens includes a concave face, combined with a light shielding member and a substrate with a dark appearance, to minimize external light reflection and visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional light emitting module with flat or simple lens structure is used, then the device structure is simple and easy to manufacture, but the external visibility of the light source is high which is distracting and aesthetically undesirable

Engineering Contradiction:
Improvelens structure simplicityVSAvoidexternal visibility of light source
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies curved surfaces to both the first and second lenses. The first lens has a convex curved outer surface that faces outward, and the second lens has a concave curved inner surface that faces the first lens. These curved surfaces refract light in multiple directions, preventing direct light paths from the light source to the outside, thereby reducing external visibility while maintaining manufacturing feasibility through injection molding techniques.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent implements a nested lens structure where the second lens is positioned inside or overlapping with the first lens. The second lens has a smaller effective aperture than the first lens, creating a nested configuration. This multi-layer nested structure creates multiple refraction interfaces that scatter light effectively, reducing the light source visibility from the outside while maintaining a compact overall structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If multiple lenses with complex curved surfaces are used to reduce light visibility, then the external visibility of the light source is reduced, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveexternal visibility of light sourceVSAvoidlens structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines multiple lens functions into an integrated assembly where the first lens and second lens work together as a unified optical system. The lenses are positioned and configured to cooperate with each other, with the second lens nested within the optical path of the first lens. This merged structure achieves enhanced light scattering and visibility reduction while maintaining a compact form factor that does not significantly increase device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies different surface characteristics to different regions of the lens system. The first lens has a convex outer surface with specific curvature, while the second lens has a concave inner surface with different curvature characteristics. This local differentiation of surface qualities optimizes light refraction at each interface, achieving effective visibility reduction while allowing each lens region to be manufactured using standard molding techniques.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design significantly reduces the external visibility of the light source by minimizing light reflection and scattering, allowing the module to be integrated into mobile devices without drawing attention.

Implementation Method 1

a first lens (30) and a second lens (40) disposed above the light source (20)... The first lens (30) has a lower face that includes a first convex face (311) projecting towards the light source (20), and an upper face that includes a second convex face (321) projecting towards the second lens (40)

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250334250A1Light emitting module and mobile device
Publication Date: 2025.10.30 NICHIA CORP
  • US20250334250A1 patent drawing
  • US20250334250A1 patent drawing
  • US20250334250A1 patent drawing

AI summary

A light emitting module includes: a light source; a first lens disposed above the light source; and a second lens disposed above the first lens. The first lens includes: a lower face including a first convex face projecting towards the light source, and an upper face including a second convex face projecting towards the second lens. In a top view, an area of the second convex face is smaller than an area of the first convex face. At least one of an upper face or a lower of the second lens includes a concave face.