Dust cup assembly and handheld cleaner having the same

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Solution Overview

Problem

Handheld cleaners in the related art are cumbersome due to their large size and weight, suffer from high suction power loss, and are noisy, making them inconvenient for handheld use.

Innovation Solution

A compact and lightweight dust cup assembly with a cyclone separating system that includes a first cyclone separating member and a second cyclone separating member, along with a negative pressure device, to enhance energy efficiency and reduce noise, while maintaining effective cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the handheld cleaner uses a conventional structure with separate components for dust collection and motor housing, then it provides sufficient dust collection capacity, but it results in large volume and great weight making it inconvenient for handheld use

Engineering Contradiction:
Improvevolume of cleanerVSAvoidhandheld convenience
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The device housing and cyclone separating member are integrated into a one-piece structure, merging the dust collection chamber and separation mechanism into a single unified component. This integration eliminates the need for separate housings and reduces the overall volume of the cleaner while maintaining adequate dust collection capacity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The first cyclone separating member is disposed within the dust removal chamber defined by the device housing and cup casing, with the negative pressure device nested within the device housing. This nested arrangement allows compact packaging of multiple functional components in a small volume, making the cleaner lightweight and convenient for handheld use.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Loss of energy

If the handheld cleaner uses a conventional layout of air passages, then it provides sufficient dust collection capacity, but it results in high suction power loss

Engineering Contradiction:
Improvesuction power lossVSAvoiddust collection capacity
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The first cyclone separating member surrounds the device housing along the circumferential direction, creating a three-dimensional dust removal chamber that efficiently utilizes spatial arrangement. This circumferential positioning optimizes airflow paths and reduces suction power loss by minimizing turbulence and resistance in the air passage layout.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-generated harmful factors

If the handheld cleaner uses conventional noise levels, then it provides sufficient suction power, but it results in noisy operation disturbing residents

Engineering Contradiction:
Improvenoise levelVSAvoidsuction power
Core Design Contradiction:
Object-generated harmful factorsVSPower

Solution Approach 1:

The negative pressure device is positioned within the device housing at a side of the cyclone separating member, extracting and isolating the noise-generating motor component from the dust collection chamber. This separation reduces noise transmission to the surrounding environment while maintaining sufficient suction power for effective cleaning.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a handheld cleaner that is easy to use, has high energy efficiency, low noise, and achieves a good cleaning effect, addressing the issues of size, weight, and suction power loss in existing handheld cleaners.

Implementation Method 1

a first cyclone separating member disposed in the dust removal chamber and surrounding the device housing along a circumferential direction of the device housing; negative pressure device makes dusty air enter the dust removal chamber for dust and air separation through the first cyclone separating member

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 2

a negative pressure device disposed within the device housing, such that negative pressure device makes dusty air enter the dust removal chamber

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Data Source

PatentEP3263003B1Dust cup assembly and handheld cleaner having the same
Publication Date: 2022.07.20 JIANGSU MIDEA CLEANING APPLIANCES
  • EP3263003B1 patent drawingFigure 1
  • EP3263003B1 patent drawingFigure 2
  • EP3263003B1 patent drawingFigure 3

AI summary

A dust cup assembly (100) and a handheld cleaner (1000) having the same are provided. The dust cup assembly (100) includes: a cup casing (1); a device housing (2) configured as a tube shape, disposed in the cup casing (1), and defining a dust removal chamber (A1) together with the cup casing (1); a first cyclone separating member (41) disposed in the dust removal chamber (A1) and surrounding the device housing (2) along a circumferential direction of the device housing (2); and a negative pressure device (3) disposed within the device housing (2), such that dusty air enters the dust removal chamber (A1) for dust and air separation through the first cyclone separating member (41), wherein in an axial direction of the device housing (2), the negative pressure device (3) is at least partially located at a side of the first cyclone separating member (41).