Nested Dual Shaft Valve Train Actuation for Independent Rocker Control

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Solution Overview

Problem

Existing valve train assemblies for internal combustion engines lack efficient control mechanisms for dual body rocker arms, particularly in allowing independent control of rocker arms to switch between valve-lift modes, leading to complex actuation systems and reduced efficiency.

Innovation Solution

An actuation arrangement featuring two independent shafts with selector cams, where one shaft is received within the other, allowing each group of dual body rocker arms to be controlled separately through independent rotation, utilizing simple ON/OFF actuators or torque motors for multi-step actuation control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single shaft with selector cams is used to control all rocker arms, then the actuation system is simpler, but independent control of different rocker arm groups is not achieved

Engineering Contradiction:
ImproveIndependent control capabilityVSAvoidActuation system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The actuation system is segmented into two independent shafts (first shaft and second shaft), each capable of independently controlling different groups of rocker arms. This segmentation allows selective and independent control of rocker arm groups, enabling adaptability while maintaining manageable complexity through modular design

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If multiple independent shafts are used to control different rocker arm groups, then per-group control is achieved, but the actuation system becomes more complex

Engineering Contradiction:
ImprovePer-group control efficiencyVSAvoidShaft and cam configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The first shaft is received within the second shaft, creating a nested configuration where one shaft is positioned inside the other. This nesting arrangement allows both shafts to coexist in a compact space, enabling independent control of different rocker arm groups while minimizing the overall spatial footprint and reducing structural complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

3Measurement precision

If rocker arms are controlled in groups rather than individually, then the actuation system is simpler, but control precision for specific groups is reduced

Engineering Contradiction:
ImproveControl precisionVSAvoidControl mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Each shaft is equipped with selector cams that have specific cam profiles tailored for controlling particular groups of rocker arms. This local customization of cam profiles ensures precise control for each group's specific requirements while maintaining overall system simplicity through the grouped control approach

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11346257B2Actuation arrangement for a valve train assembly
Publication Date: 2022.05.31 EATON INTELLIGENT POWER LTD
  • US11346257B2 patent drawing
  • US11346257B2 patent drawing
  • US11346257B2 patent drawing

AI summary

An actuation arrangement for actuating a plurality of latching arrangements of a respective plurality of dual body rocker arms of a valve train assembly of an internal combustion engine includes: a first shaft comprising one or more first selector cam for controlling the latching arrangements of a first group of one or more of the dual body rocker arms; and a second shaft comprising one or more second selector cams for controlling the latching arrangements of a second group of one or more of the dual body rocker arms. At least a portion of the first shaft is received in the second shaft, and the first shaft and the second shaft are controllable to rotate independently of one another, thereby to allow control of the latching arrangements of the dual body rocker arms on a per group basis.