Nested Encapsulation Nanoparticles for Stable Wavelength Conversion

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Solution Overview

Problem

Current nanoparticles face challenges in maintaining stability and efficiency due to degradation from deleterious species like oxygen and water, which affects their ability to convert electromagnetic radiation from one wavelength range to another, leading to reduced reliability and longevity.

Innovation Solution

The use of a nanoparticle structure comprising a nanocrystal with a first encapsulation having pores and a second encapsulation that abuts these pores, providing a physical barrier to prevent degradation, where the second encapsulation is formed from semiconductor materials that can act as a sacrificial reagent to protect the nanocrystal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a nanoparticle uses a porous first encapsulation to protect the nanocrystal, then the nanoparticle provides physical protection and chemical stability, but the pores allow deleterious species to penetrate and degrade the nanocrystal

Engineering Contradiction:
Improvenanoparticle stabilityVSAvoiddeleterious species penetration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a nested encapsulation structure where a second encapsulation is placed inside the first encapsulation. The second encapsulation specifically targets and seals the pores of the first encapsulation, creating a multi-layer protective system. This nested approach allows the outer porous structure to provide mechanical strength while the inner non-porous structure prevents有害 species penetration.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent applies different material properties to different regions of the encapsulation system. The first encapsulation uses a porous material providing mechanical support and chemical stability, while the second encapsulation uses a non-porous material specifically at the pore locations to block有害 species. This local differentiation of material properties optimizes both protection functions.

Inventive Principle:
Principle #3Local quality

2Reliability

If a nanoparticle uses a thick encapsulation layer to prevent degradation, then the nanoparticle stability improves, but the wavelength conversion efficiency decreases due to increased emission linewidth

Engineering Contradiction:
Improvenanoparticle stabilityVSAvoidemission linewidth control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent divides the encapsulation function into two separate layers with distinct thicknesses and properties. The first encapsulation layer is thicker and provides mechanical protection, while the second encapsulation layer is thinner and specifically targets pore sealing. This segmentation allows optimization of each layer's function without compromising the other, maintaining narrow emission linewidth while ensuring stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs thin film structures for the encapsulation layers, particularly the second encapsulation which forms a thin non-porous barrier. This thin film approach provides sufficient protection against有害 species penetration while minimizing the optical path length that would cause emission linewidth broadening, thus preserving wavelength conversion efficiency.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If a nanoparticle uses a non-porous encapsulation to block有害 species, then the nanocrystal protection improves, but the nanoparticle complexity increases with multiple encapsulation layers

Engineering Contradiction:
Improvenanocrystal protectionVSAvoidencapsulation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses a nested encapsulation architecture where the second encapsulation is positioned within the first encapsulation. This nested design provides comprehensive protection through multiple layers while maintaining a compact overall structure. The nested approach is more space-efficient than separate independent layers, reducing the increase in device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The first encapsulation serves multiple functions: it provides mechanical strength, chemical stability, and a structural framework. The second encapsulation adds pore-sealing functionality. Together, they create a multi-functional protective system where each layer contributes to overall nanoparticle stability without requiring entirely separate protection mechanisms, thereby limiting complexity growth.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly increases the nanoparticle's reliability and stability, maintaining efficient wavelength conversion properties even under chemical stress, with a photoluminescence quantum yield of at least 85% and reduced emission linewidth.

Implementation Method 1

a nanocrystal configured to convert electromagnetic radiation of a first wavelength range into electromagnetic radiation of a second wavelength range

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Implementation Method 2

providing a physical barrier to prevent degradation

Methodology Applied
Scientific EffectPhysical barrier protection: Physical Containment

Data Source

PatentUS11795384B2Nanoparticle, structure, and method for producing a nanoparticle
Publication Date: 2023.10.24 OSRAM OPTO SEMICON GMBH & CO OHG
  • US11795384B2 patent drawing
  • US11795384B2 patent drawing
  • US11795384B2 patent drawing

AI summary

A nanoparticle is specified. The nanoparticle comprises a nanocrystal configured to convert electromagnetic radiation of a first wavelength range into electromagnetic radiation of a second wavelength range, a first encapsulation comprising pores which reach into or through the first encapsulation, and a second encapsulation which is different from the first encapsulation, wherein the second encapsulation abuts at least one of the pores. Furthermore, a structure comprising a plurality of nanoparticles and a method for producing nanoparticle is specified.