Nested Trench-Isolated FET Structure for Low Harmonic Distortion

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Solution Overview

Problem

Current field-effect transistor structures in CMOS processes face challenges in achieving improved electrical isolation and reduced harmonic distortion, particularly at small channel lengths, which affects the performance of switch field-effect transistors used in communication devices.

Innovation Solution

A semiconductor-on-insulator substrate with a trench isolation region and a semiconductor layer comprising single-crystal semiconductor material, where the semiconductor layer is embedded in a dielectric material tub and surrounded by a polycrystalline layer for enhanced electrical isolation, reducing harmonic distortion and improving performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional trench isolation structures are used in CMOS processes, then manufacturing simplicity is maintained, but electrical isolation and harmonic distortion performance deteriorate at small channel lengths

Engineering Contradiction:
Improveelectrical isolationVSAvoidtrench isolation structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a nested trench isolation structure where a second trench is formed within the first trench isolation region, creating a nested configuration. This nested design provides enhanced electrical isolation by adding an inner isolation barrier, effectively addressing the electrical isolation requirements for small channel length devices while maintaining a systematic fabrication approach.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The trench isolation structure is segmented into multiple regions: an outer first trench isolation region and an inner second trench isolation region. This segmentation allows each region to perform specific isolation functions, with the outer region providing primary isolation and the inner region providing additional isolation for critical areas, thereby improving overall electrical isolation performance.

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If conventional trench isolation structures are used, then device complexity is minimized, but harmonic distortion increases at small channel lengths

Engineering Contradiction:
Improveharmonic distortionVSAvoidtrench isolation structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The nested trench configuration with an inner second trench within the outer first trench creates multiple isolation barriers that effectively suppress harmonic distortion. The nested structure provides enhanced control over electric field distribution and reduces parasitic effects that cause harmonic distortion, particularly in small channel length devices where such effects are magnified.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent applies different isolation characteristics to different regions: the first trench isolation region provides general isolation, while the second trench isolation region embedded within it provides localized enhanced isolation where needed. This local quality differentiation allows targeted suppression of harmonic distortion in critical areas without unnecessarily complicating the entire device structure.

Inventive Principle:
Principle #3Local quality

3Reliability

If single-crystal semiconductor material is used in the embedded trench, then electrical isolation and linearity improve, but manufacturing complexity increases

Engineering Contradiction:
ImprovelinearityVSAvoidsingle-crystal material processing
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent specifies that the semiconductor layer in the second trench comprises single-crystal semiconductor material with controlled properties. By carefully controlling the crystal orientation, doping concentration, and thickness parameters of the single-crystal layer, the structure achieves improved linearity and electrical isolation while managing the manufacturing complexity through parameter optimization rather than fundamental process changes.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11862511B2Field-effect transistors with a crystalline body embedded in a trench isolation region
Publication Date: 2024.01.02 GLOBALFOUNDRIES US INC
  • US11862511B2 patent drawing
  • US11862511B2 patent drawing
  • US11862511B2 patent drawing

AI summary

Structures for a field-effect transistor and methods of forming a structure for a field-effect transistor. The structure includes a semiconductor substrate having a first trench, and a trench isolation region positioned in the first trench. The trench isolation region contains a dielectric material, the trench isolation region includes a second trench surrounded by the dielectric material, and the trench isolation region includes openings that penetrate through the dielectric material. A semiconductor layer is positioned in the second trench of the trench isolation region. The semiconductor layer contains a single-crystal semiconductor material.