Nested LED Filament Enclosures for Spectral Light Conversion

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Solution Overview

Problem

Existing LED bulbs struggle to achieve increased functionality and efficiency while mimicking the appearance of traditional incandescent lighting devices.

Innovation Solution

A LED filament design with a first enclosing structure thicker than twice the thickness of a second enclosing structure, incorporating wavelength-converting elements in the second structure to alter the spectral light distribution, and a reflectivity of at least 85% on the carrier surface, allowing for efficient light emission and decorative appearance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the first enclosing structure is made thicker to improve light extraction efficiency, then the efficiency of the LED filament increases, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidenclosing structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a nested enclosing structure where a first enclosing structure containing blue LEDs is placed inside a second enclosing structure containing wavelength-converting elements. This nested arrangement allows both structures to work together efficiently - the inner structure extracts blue light while the outer structure converts it to other wavelengths, achieving high overall efficiency without requiring either structure to be excessively thick or complex on its own.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If wavelength-converting elements are added to the second enclosing structure to alter spectral distribution, then the functionality and color temperature control improve, but the device complexity increases

Engineering Contradiction:
Improvespectral light distribution controlVSAvoidenclosing structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the LED filament into two distinct functional segments: a first enclosing structure containing blue LEDs that emits blue light, and a second enclosing structure containing wavelength-converting elements that convert the blue light to other wavelengths. This segmentation allows each structure to be optimized for its specific function, making the overall system more versatile in terms of spectral control while keeping individual components relatively simple and manageable.

Inventive Principle:
Principle #1Segmentation

3Shape

If the LED filament is designed to mimic incandescent appearance with visible filaments, then the aesthetic quality improves, but the efficiency compared to traditional LED designs decreases

Engineering Contradiction:
Improvefilament appearanceVSAvoidlight emission efficiency
Core Design Contradiction:
ShapeVSProductivity

Solution Approach 1:

The patent applies local quality by using wavelength-converting elements selectively in the second enclosing structure rather than uniformly across the entire LED filament. This allows certain regions to convert blue light to warm white or other colors, creating the aesthetic appearance of traditional incandescent filaments in specific areas, while other regions maintain high blue light emission for efficiency. This localized approach enables both aesthetic quality and efficiency to coexist.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances efficiency and functionality of LED bulbs by minimizing light absorption and providing a decorative appearance similar to incandescent lighting.

Implementation Method 1

a first enclosing structure comprising a first body arranged to receive at least some of the LED light emitted by the plurality of LEDs, convey it through the first body and output first LED light

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

The second body comprises one or more wavelength-converting elements configured such that the second LED light has a different spectral light distribution than the first LED light

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Implementation Method 3

a reflectivity of at least 85% on the carrier surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS12449102B2LED filament
Publication Date: 2025.10.21 SIGNIFY HOLDING BV
  • US12449102B2 patent drawing
  • US12449102B2 patent drawing
  • US12449102B2 patent drawing

AI summary

A light-emitting diode, LED, filament (1) is disclosed, comprising a plurality of LEDs (2) configured to, in operation, emit LED light, and an elongated carrier (3) comprising a major surface (4) on which the plurality of LEDs (2) are arranged. The LED filament (1) comprises a first enclosing structure (5), comprising a first body (6) arranged to receive at least some of the LED light emitted by the plurality of LEDs (2), convey it through the first body (6) and output first LED light, and a second enclosing structure (7), comprising a second body (8) arranged to receive at least some of the first LED light, convey it through the second body (8) and output second LED light, wherein the second body (8) comprises one or more wavelength-converting elements. A thickness (T1) of the first enclosing structure (5) is larger than a thickness (T2) of the second enclosing structure (7) multiplied by two.