Nested Bone Anchor Locking Device Prevents Element Loss

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Solution Overview

Problem

Existing locking devices for securing rod-shaped elements in bone anchors lack enhanced safety during surgical manipulation, particularly risking the second locking element to back out or get lost during instrument errors or adjustments.

Innovation Solution

A locking device comprising a first locking element with an internal second locking element that is nested and protected against separation, ensuring the second locking element cannot escape or get lost, facilitating secure handling and enhanced safety during surgery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the second locking element is designed to be removable from the first locking element, then the locking device can be disassembled for separate storage or replacement, but the second locking element may back out or get lost during surgical manipulation

Engineering Contradiction:
ImproveEase of assembly and disassemblyVSAvoidRisk of losing second locking element
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The second locking element is nested within the first locking element in a contained relationship. The second locking element fits inside the hollow cylindrical body of the first locking element, with its longitudinal axis aligned with the bore axis of the first locking element. This nesting structure ensures that the second locking element remains contained and cannot escape during surgical manipulation, while still allowing for controlled assembly and disassembly when needed.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the second locking element is contained within the first locking element, then safety is enhanced by preventing backing out or loss, but the handling complexity increases during surgery

Engineering Contradiction:
ImproveSafety during manipulationVSAvoidComplexity of nested structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The design uses a nested structure where the second locking element is contained within the first locking element. The first locking element has a hollow cylindrical body with a bore that receives the second locking element. The second locking element has a diameter smaller than the bore diameter, allowing it to fit inside while maintaining longitudinal alignment. This nesting provides containment and safety while keeping the structure relatively simple and manageable during surgical procedures.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentEP2772216B1Locking device for locking a rod-shaped element in a receiving part of a bone anchor and bone anchor with such a locking device
Publication Date: 2017.11.08 BIEDERMANN TECH GMBH & CO KG
  • EP2772216B1 patent drawingFigure 1~2
  • EP2772216B1 patent drawingFigure 3~8
  • EP2772216B1 patent drawingFigure 9~11

AI summary

A locking device for securing a rod-shaped element in a receiving part of a bone anchor, comprising: a first locking member (6, 600, 6') having a first end (61, 601) and a second end (62, 602) provided with an external thread (63, 603) on at least a portion thereof, a coaxial bore (64, 604) passing entirely through the first locking member the coaxial bore having a bore axis (C) and an internal thread (65, 605) provided in at least a portion of said bore, a second locking member (7, 700, 7') having a first end (71, 701) and a second end (72, 702), an outer surface with an external thread (73, 703) in at least a portion thereof which cooperates with the internal thread provided at said bore of the first locking member, wherein the second locking member is movable along the bore axis by rotating it and wherein a path of advancement of the second locking member is limited towards the first end by a first stop (66, 606c) and towards the second end (62b, 606d) by a second stop.