Nested Luer Connector Reducing Dead Space in Medical Devices

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Solution Overview

Problem

Current medical devices, such as syringes and connectors, fail to effectively remove air bubbles from the fluid path before administration, leading to potential adverse events like cerebral ischemia or stroke, due to deadspace and aerodynamic issues in luer connectors, which are not universally compatible and inefficient in fluid delivery.

Innovation Solution

The development of small-bore medical devices with a volume-displacing member that reduces deadspace and incorporates a vent to remove air bubbles, ensuring a liquid-tight and air-tight connection, and a streamlined flowpath for improved fluid delivery, compatible with ISO 80369 standards for intravascular, neuraxial, and enteral applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If conventional luer connectors are used, then compatibility with existing devices is maintained, but deadspace volume increases causing medicine waste and air bubble retention

Engineering Contradiction:
Improvemedicine wasteVSAvoidcompatibility with existing devices
Core Design Contradiction:
Loss of substanceVSAdaptability or versatility

Solution Approach 1:

The male connector is inserted within the female hub, with the male connector's interior cavity nested inside the female hub's interior cavity. This nesting arrangement creates a streamlined flow path that eliminates deadspace while maintaining compatibility with existing luer connector designs through standardized external dimensions and mating interfaces.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention introduces a dimensional solution by creating a nested cavity structure where the male connector's interior cavity is positioned within the female hub's interior cavity. This three-dimensional arrangement transforms the traditional side-by-side connector configuration into a nested arrangement that eliminates deadspace without compromising external compatibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If conventional luer connectors are used, then standard compatibility is maintained, but air bubbles are trapped in deadspace causing safety risks

Engineering Contradiction:
Improvesafety of fluid administrationVSAvoidair bubble retention
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention extracts and eliminates the deadspace cavity that previously trapped air bubbles. By redesigning the connector geometry to nest the male connector's interior cavity within the female hub's interior cavity and creating a streamlined flow path, the harmful deadspace where air bubbles could be trapped is completely removed, ensuring safe fluid administration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connector design preliminarily prevents air bubble formation and retention by establishing a streamlined flow path from the outset. The nested cavity structure and continuous flow path eliminate the conditions that would allow air bubbles to be trapped, ensuring safety before fluid administration begins.

Inventive Principle:
Principle #10Preliminary action

3Loss of substance

If deadspace is reduced through design changes, then medicine waste decreases, but device complexity increases

Engineering Contradiction:
Improvemedicine wasteVSAvoidconnector structure complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The male connector and female hub are designed to perform multiple functions: they provide the standard luer mating interface for compatibility, create a nested cavity structure to eliminate deadspace, and establish a streamlined flow path for efficient fluid delivery. This multi-functionality reduces medicine waste without requiring entirely new device designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20230226283A1Method and apparatus to reduce the deadspace in syringes and small-bore devices
Publication Date: 2023.07.20 KURACINA THOMAS C
  • US20230226283A1 patent drawing
  • US20230226283A1 patent drawing
  • US20230226283A1 patent drawing

AI summary

Methods and apparatus to reduce deadspace in syringes and other devices with the use of volume displacing members that occupy space within one or more interior spaces of such devices. The volume displacing members are also equipped with one or more internal flow passages that facilitate a flow of a fluid through it. The volume displacing members are also adapted to cooperate with features of the devices that house them to form air-tight and liquid-tight seals that at least partially determine a fluid pathway through the devices.