Nested Marine Propulsion Lever Grips for Ergonomic Control

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Solution Overview

Problem

Existing remote control devices for marine propulsion systems with multiple outboard motors are uncomfortable for operators due to the size and arrangement of control levers, which can be difficult for those with smaller or larger hands to manage effectively.

Innovation Solution

A control device with a base and at least two outer levers and one intermediate lever, where each lever is supported for pivotal movement about a common axis, with grips nested when the levers are parallel, allowing for closer positioning and easier handling by operators of varying hand sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple control levers are arranged with grips extending toward each other, then the reaction force disperses to a broad area of the operator's palm, but operators with small or large hands find it uncomfortable to hold

Engineering Contradiction:
Improvecomfortability of holding leversVSAvoidadaptability to different hand sizes
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent applies the nesting principle by arranging the grips of multiple control levers in a nested configuration where grips are positioned at different depths along the lever shafts. This allows grips to be stacked or layered rather than extending horizontally toward each other, creating a compact arrangement that accommodates various hand sizes while maintaining ergonomic contact points for force distribution.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If control levers are positioned closer together, then the device becomes more compact, but the grips become harder to hold for operators with larger hands

Engineering Contradiction:
Improvecompactness of control deviceVSAvoidease of holding grips
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent transitions from a two-dimensional horizontal arrangement of grips to a three-dimensional nested configuration along the lever shafts. By positioning grips at different axial positions rather than spreading them horizontally, the design achieves compactness in the horizontal plane while providing vertical separation that accommodates larger hands and improves grip accessibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS7665381B2Control device for marine propulsion system
Publication Date: 2010.02.23 YAMAHA MOTOR CO LTD
  • US7665381B2 patent drawing
  • US7665381B2 patent drawing
  • US7665381B2 patent drawing

AI summary

A control device for a marine propulsion system includes a base and at least two levers. Each one of the levers is supported by the base at a first end for pivotal movement about a common pivot axis and extending generally normal to the pivot axis to have a second end. The second end has a grip. The grip of one of the levers extends toward the second end of the other one of the levers. The respective grips are nested with each other when the levers extend generally parallel to each other.