Nested MIM Capacitor Structure for High Capacitance and Breakdown

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Solution Overview

Problem

Conventional MIM capacitors are expensive to build, require additional mask layers, and suffer from limitations in capacitance and breakdown voltage due to vertical spacing constraints, making them unsuitable for certain applications like RF applications.

Innovation Solution

A multi-capacitor module with a nested MIM structure is constructed using a damascene process without additional photomask layers, featuring a series of electrodes and insulators in a physically nested arrangement, providing higher capacitance and breakdown voltage through both lateral and vertical insulator extensions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional MIM capacitor construction is used with additional mask layers, then manufacturing precision is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecapacitor fabrication precisionVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges the capacitor electrode formation with the existing interconnect metal layers. The top electrode is formed as part of the interconnect metal layer Mx+1 during the normal damascene process, eliminating the need for separate capacitor-specific mask and etch steps. This integration maintains manufacturing precision while reducing process complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The interconnect metal layer Mx+1 serves dual functionality: it acts as both the interconnect wiring layer and the top electrode of the MIM capacitor. This multi-functionality approach eliminates dedicated capacitor fabrication steps while maintaining the required electrical performance and precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If insulator thickness is increased to improve breakdown voltage, then reliability is improved, but capacitance value decreases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidcapacitance value
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent transitions from a planar capacitor geometry to a three-dimensional nested structure. The nested configuration with vertical sidewalls increases the effective capacitance area without increasing the insulator thickness, thereby maintaining breakdown voltage while achieving higher capacitance values.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a nested capacitor structure where one capacitor is formed within another sharing common electrodes. This nested arrangement multiplies the effective capacitance area within the same vertical space, achieving higher capacitance without compromising the insulator thickness required for breakdown voltage.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Quantity of substance

If vertical spacing between metal layers is increased to improve capacitance, then capacitance value is improved, but device height increases

Engineering Contradiction:
Improvecapacitance valueVSAvoiddevice height
Core Design Contradiction:
Quantity of substanceVSLength of stationary object

Solution Approach 1:

The patent utilizes vertical sidewalls of cup-shaped insulators to create additional capacitance area in the vertical dimension. This allows achieving higher capacitance without increasing the horizontal footprint or the overall device height, as the additional capacitance area is formed along the vertical interfaces rather than requiring increased layer spacing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs cup-shaped insulators with curved vertical sidewalls instead of flat planar structures. This curvature increases the surface area for capacitance formation along the vertical interfaces, achieving higher capacitance density within the same device height constraints.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Reliability

If top electrode thickness is increased to reduce serial resistance, then electrical conductivity is improved, but vertical spacing requirements increase

Engineering Contradiction:
Improveserial resistanceVSAvoidvertical spacing
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent forms the top electrode as a three-dimensional structure with vertical sidewalls extending down into the insulator cavity. This vertical extension provides additional conductive path area, effectively reducing serial resistance without requiring increased horizontal thickness or additional vertical spacing between metal layers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The nested structure allows the top electrode to extend vertically into the capacitor cavity, creating multiple parallel conductive paths. This nested electrode configuration reduces serial resistance by increasing the effective conductive cross-section without consuming additional vertical spacing between interconnect layers.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12426281B2Multi-capacitor module including a nested metal-insulator-metal (MIM) structure
Publication Date: 2025.09.23 MICROCHIP TECHNOLOGY INC
  • US12426281B2 patent drawing
  • US12426281B2 patent drawing
  • US12426281B2 patent drawing

AI summary

A multi-capacitor module includes a nested metal-insulator-metal (MIM) structure including a cup-shaped first electrode, a cup-shaped first insulator formed over the cup-shaped first electrode, a cup-shaped second electrode formed over the cup-shaped first insulator, a cup-shaped second insulator formed over the cup-shaped second electrode, and a third electrode formed over the cup-shaped second insulator. The cup-shaped first electrode, the cup-shaped second electrode, and the cup-shaped first insulator define a first capacitor, and the cup-shaped second electrode, the third electrode, and the cup-shaped second insulator define a second capacitor physically nested in the first capacitor.