Nested Optical Fiber Shape Sensing Accuracy

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Solution Overview

Problem

The accuracy of shape sensing in flexible tools, such as catheters, is compromised by the need for a small optical fiber diameter to accommodate a large central working channel, limiting the precision of navigation through narrow passages, and the space used by control lines for imaging devices is not efficiently utilized during insertion.

Innovation Solution

Incorporating a larger diameter optical fiber that can be inserted within the tool body's channel to enhance accuracy, which can then be removed and replaced by other instruments, allowing the smaller fiber to provide continuous shape sensing with corrections derived from the larger fiber's readings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a smaller diameter optical fiber is used in the catheter wall, then the central working channel size is increased, but the shape sensing accuracy deteriorates

Engineering Contradiction:
Improvecentral working channel areaVSAvoidshape sensing accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent embeds a second, larger diameter optical fiber within the lumen of the first optical fiber that runs through the catheter wall. This nesting arrangement allows the smaller fiber to maintain shape sensing accuracy while the larger fiber provides enhanced measurement capability when inserted into the central working channel.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The smaller diameter optical fiber is pre-installed within the catheter wall during manufacturing, establishing a baseline shape sensing capability. The larger diameter optical fiber is then inserted into the central working channel when needed to augment accuracy for critical measurements.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If a larger diameter optical fiber is used for shape sensing, then the shape sensing accuracy is improved, but the central working channel size is reduced

Engineering Contradiction:
Improveshape sensing accuracyVSAvoidcentral working channel area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The second, larger diameter optical fiber is nested within the lumen of the first optical fiber, allowing it to be transported through the catheter structure without permanently occupying space in the central working channel. The larger fiber is only deployed when insertion into the central channel is possible.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The system dynamically switches between using the smaller embedded fiber for continuous monitoring and the larger inserted fiber for high-precision measurements. The larger fiber can be inserted and removed as needed based on operational requirements.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If control lines for optical imaging devices are used during insertion, then imaging capability is provided, but space utilization is inefficient

Engineering Contradiction:
Improveimaging capability during insertionVSAvoidspace utilization efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The central working channel is designed to serve multiple functions: it accommodates control lines for optical imaging devices during insertion and navigation, and later accepts the larger diameter optical fiber for enhanced shape sensing. This multi-functionality maximizes space utilization throughout the procedure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control lines are used temporarily during the insertion and navigation phase, then discarded or retracted. The larger diameter optical fiber is then inserted into the same channel for the measurement phase, recovering the space for its intended high-precision function.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the accuracy of shape sensing by a factor of 5-6 and allows for the use of larger instruments post-insertion, optimizing space utilization and maintaining precise measurements without substantial movement of the catheter.

Implementation Method 1

the first optical fiber and the second optical fiber are each configured to sense a shape of the flexible portion of the tool body

Methodology Applied
Scientific EffectOptical fiber shape sensing: Optical Fibre

Data Source

PatentUS11324393B2Augmented accuracy using large diameter shape fiber
Publication Date: 2022.05.10 INTUITIVE SURGICAL OPERATIONS INC
  • US11324393B2 patent drawing
  • US11324393B2 patent drawing

AI summary

Where a flexible tool includes a tool body with a flexible portion, a distal end and a first optical fiber within the flexible portion, shape sensing can be achieved with increased accuracy by inserting or otherwise including a second optical fiber within the flexible portion. The increased accuracy can be achieved when the second optical fiber has a diameter larger than that of the first optical fiber. Once the shape of the flexible tool has been determined using at least the second optical fiber, the first optical fiber can be used for subsequent shape sensing. This may be particularly applicable where the tool includes an instrument such as an optical imaging device inserted in a channel of the tool, where not all of the width of the channel is occupied by functional components behind the operable end of the instrument.