Nested Multi-Chip Packaging With Substrate Cavities for Shorter Signal Paths

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Solution Overview

Problem

Current multi-chip packaging architectures result in larger form factors that are not suitable for all use cases, failing to meet the demands for reduced size and optimized signal integrity.

Innovation Solution

The implementation of multi-chip packaging architectures with dies attached to a base substrate and components embedded in cavities within the substrate, reducing the overall footprint and signal path length, and utilizing through substrate vias for electrical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multi-chip integration architectures are used to increase performance, then processing capability is improved, but form factor increases

Engineering Contradiction:
Improveprocessing capabilityVSAvoidform factor
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The patent embeds components within cavities formed in the base substrate, creating a nested structure where components are positioned inside the substrate volume rather than occupying additional planar space. This allows multiple chips and components to be integrated vertically within the footprint of a single chip, resolving the contradiction between increased processing capability and reduced form factor

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention transitions from two-dimensional planar arrangement of chips to three-dimensional vertical integration by forming cavities in the base substrate and embedding components within them. This enables stacking and vertical positioning of multiple components, allowing high-density integration without increasing the package footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If components are positioned outside the die footprint, then ease of manufacturing is improved, but signal path length increases

Engineering Contradiction:
Improvecomponent placementVSAvoidsignal path length
Core Design Contradiction:
Ease of manufactureVSLength of stationary object

Solution Approach 1:

Components are nested within cavities that are formed inside the base substrate footprint, allowing them to be positioned directly beneath or within the die area. This eliminates the need for external routing and minimizes signal path lengths while maintaining manufacturing simplicity through standardized cavity formation processes

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12142545B2Nested architectures for enhanced heterogeneous integration
Publication Date: 2024.11.12 INTEL CORP
  • US12142545B2 patent drawing
  • US12142545B2 patent drawing
  • US12142545B2 patent drawing

AI summary

Embodiments disclosed herein include electronic packages and methods of forming such electronic packages. In an embodiment, the electronic package comprises a base substrate. The base substrate may have a plurality of through substrate vias. In an embodiment, a first die is over the base substrate. In an embodiment a first cavity is disposed into the base substrate. In an embodiment, the first cavity is at least partially within a footprint of the first die. In an embodiment, a first component is in the first cavity.