Nested Pharmaceutical Container Weighing Accuracy

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for weighing pharmaceutical containers nested in carriers often result in inaccurate measurements due to tilting and high friction, which distort the weight readings.

Innovation Solution

Introducing a relative movement between the pharmaceutical container and the carrier, such as through oscillations, air flow, or electrostatic effects, allows the container to be released and lifted easily, reducing friction and tilting, thereby enhancing measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the pharmaceutical container is weighed while nested in the carrier without relative movement, then the weighing process is simple and quick, but the measurement accuracy deteriorates due to tilting and high friction

Engineering Contradiction:
Improveweighing accuracyVSAvoidweighing process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies mechanical vibration by oscillating the carrier or weighing device to create relative movement between the pharmaceutical container and the carrier. This vibration releases the container from frictional contact with the carrier walls, allowing it to be lifted freely during weighing. The oscillation frequency and amplitude are controlled to optimize the release effect while maintaining measurement accuracy.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent transforms the static weighing process into a dynamic one by introducing relative movement between the container and carrier. The container is set into oscillatory motion during weighing, which prevents it from tilting or sticking to the carrier. This dynamic approach ensures consistent, high-accuracy measurements by eliminating frictional variables.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the pharmaceutical container is released from the carrier by relative movement, then friction is reduced and tilting is prevented, but the weighing process requires additional control mechanisms

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidcontrol mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs periodic oscillation of the carrier or weighing device to maintain the container in a released state during weighing. The oscillatory motion is applied at specific frequencies that resonate with the container-carrier system, ensuring consistent release without requiring complex control mechanisms. The periodic action reliably prevents tilting and friction throughout the weighing process.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If oscillations are introduced to release the container, then the container is easily lifted and friction is reduced, but energy consumption increases

Engineering Contradiction:
Improvecontainer lifting easeVSAvoidenergy consumption for oscillation
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent applies partial oscillation only during the critical weighing phase rather than continuously. The oscillation is activated briefly to release the container, maintained during the measurement to ensure reliability, then stopped. This partial application of oscillatory action achieves the necessary ease of lifting while minimizing unnecessary energy consumption.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise and reproducible weight measurements by ensuring the container is not stuck or tilted during weighing, allowing for accurate determination of net weights by minimizing distortion variables.

Implementation Method 1

the weight of the at least one pharmaceutical container nested in the carrier is determined by means of a weighing device

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS11988544B2Increasing the weighing accuracy when weighing nested pharmaceutical containers
Publication Date: 2024.05.21 SYNTEGON PACKAGING SYST AG
  • US11988544B2 patent drawing
  • US11988544B2 patent drawing
  • US11988544B2 patent drawing

AI summary

The invention relates to a method for weighing pharmaceutical containers (10) nested in a carrier (11), in which at least one of the nested containers (10) is weighed by means of a weighing device (1), wherein a relative movement between the at least one pharmaceutical container (10) and the carrier (11) is brought about in order to release the pharmaceutical containers (10) from the carrier (11) in order to increase the weighing accuracy.