Foldable Vehicle With Nested Rear Wheels for Compact Storage

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Solution Overview

Problem

Existing foldable micro-mobility vehicles are difficult to carry, store, and often lack handles, leading to imbalance and bulkiness.

Innovation Solution

A compact foldable vehicle design with a frame that nests rear wheels within openings, a hinge cassette with a tumbler and spring mechanism for folding/unfolding, and a rear wheel brake assembly with a fender and linkage arm for actuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the vehicle is designed to be foldable, then it can be collapsed for storage, but it becomes bulky and difficult to store

Engineering Contradiction:
ImprovefoldabilityVSAvoidstorage volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The rear wheel assembly is designed to nest within the frame structure when folded. The frame includes recesses that receive the rear wheel, allowing the wheel to be positioned inside the frame's hollow sections. This nesting arrangement significantly reduces the overall volume of the folded vehicle, making it compact and easy to store.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the vehicle is designed to be foldable, then it can be collapsed for transport, but it becomes difficult to carry due to lack of handles and imbalance

Engineering Contradiction:
ImprovefoldabilityVSAvoidease of carrying
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The handlebar assembly serves multiple functions: it provides steering control during operation and transforms into a carrying handle when the vehicle is folded. The handlebar is designed with ergonomic grips that become the carrying handles, and its position is optimized to provide balance support during both riding and carrying operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The vehicle includes additional structural elements such as reinforced frame sections and integrated carrying handles that provide extra functionality beyond basic foldability. These elements ensure the vehicle remains balanced and easy to carry when folded, addressing the carrying difficulty issue.

Inventive Principle:
Principle #16Partial or excessive action

3Volume of moving object

If the vehicle is designed to be compact when folded, then it is easier to store, but the folding mechanism becomes more complex

Engineering Contradiction:
Improvefolded volumeVSAvoidfolding mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The hinge cassette integrates multiple functions into a single compact unit. It combines the folding hinge, locking mechanism, and alignment features into one integrated component that connects the deck to the handlebar assembly. This merging of functions reduces the overall complexity of the folding mechanism while achieving compact folded dimensions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The vehicle is divided into modular segments (front wheel assembly, handlebar assembly, deck, rear wheel assembly) that can independently fold and nest. Each segment is designed with standardized connection points and folding articulations, simplifying the overall folding mechanism while enabling compact configuration.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy folding and unfolding, provides a handle for carrying, and reduces bulkiness, making the vehicle easier to transport and store.

Implementation Method 1

the at least one spring is configured to expand and compress, thereby activating the hinge cassette

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS12459598B2Foldable vehicle and components thereof
Publication Date: 2025.11.04 PLUS RIDES INC
  • US12459598B2 patent drawing
  • US12459598B2 patent drawing
  • US12459598B2 patent drawing

AI summary

The present disclosure relates to a foldable vehicle and to several exemplary components thereof, which may comprise a hinge cassette and a rear wheel brake assembly among other components. In some examples, the vehicle has a folded configuration and an unfolded configuration, where in the folded configuration, the at least one rear wheel nests within the at least one opening.