Nested Spring Hydraulic Switchgear Drive

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Solution Overview

Problem

Existing switchgear driving devices, particularly hydraulic operation devices, face issues with size increase due to separate positioning of turning-off and turning-on pressure accumulation springs, and spring-type devices have complex mechanisms requiring maintenance.

Innovation Solution

A switchgear driving device utilizing a hydraulic oil system with a fluid pressure mechanism including turning-on and turning-off pressure accumulation chambers, controlled by a main control valve, and employing turning-on and turning-off pressure accumulation springs where the turning-off spring is arranged inside the turning-on spring, reducing size and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the turning-off pressure accumulation spring and turning-on pressure accumulation spring are installed at different positions, then the mechanism complexity is reduced, but the device size increases

Engineering Contradiction:
Improvemechanism complexityVSAvoiddevice size
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The turning-off pressure accumulation spring is installed inside the turning-on pressure accumulation spring, creating a nested configuration. This allows both springs to occupy the same spatial envelope, reducing the overall device size while maintaining the simplicity of having springs at different functional positions.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If compressed gas is used in the pressure accumulator, then the device structure is simplified, but the hydraulic oil pressure fluctuates due to ambient temperature changes

Engineering Contradiction:
Improvedevice structureVSAvoidhydraulic oil pressure stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent uses hydraulic oil instead of compressed gas in the pressure accumulator. Hydraulic oil is incompressible and does not expand or contract with temperature changes, thereby eliminating pressure fluctuations caused by ambient temperature variations while maintaining a simplified device structure.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent changes the physical state parameter of the pressure accumulation medium from gas (compressible, temperature-sensitive) to hydraulic oil (incompressible, temperature-stable). This parameter change resolves the contradiction between structural simplicity and pressure stability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If spring-type operation device is used, then the device is not influenced by ambient temperature, but the mechanism becomes complicated requiring maintenance

Engineering Contradiction:
Improveambient temperature independenceVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a hydraulic operation device that uses hydraulic oil pressure to act on a piston for opening/closing operations. This hydraulic system achieves ambient temperature independence through the use of incompressible hydraulic oil, while avoiding the complicated spring mechanisms by using a straightforward pressure transmission system.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, high-reliability switchgear driving device unaffected by ambient temperature fluctuations, with a reduced number of components and simplified maintenance needs.

Implementation Method 1

a turning-on pressure accumulation spring which imparts a driving force to the turning-on pressure accumulation piston to pressurize the hydraulic oil within the turning-on pressure accumulation chamber

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a turning-off pressure accumulation spring which imparts a driving force to the turning-off pressure accumulation piston to pressurize the hydraulic oil in the turning-off pressure accumulation chamber

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

a hydraulic operation device which is equipped with a pressure accumulator using a compressed gas such as N2 gas and which causes a pressure oil due to this pressure accumulator to act on a piston to perform the opening/closing operation

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Data Source

PatentUS10229799B2Hydraulic drive for a switchgear
Publication Date: 2019.03.12 HITACHI ENERGY LTD
  • US10229799B2 patent drawing
  • US10229799B2 patent drawing
  • US10229799B2 patent drawing

AI summary

A switchgear driving device has a rod coupled to a movable electrode; an operation piston connected to the rod; and an operation cylinder in which an operation piston slides. A main control valve controls the pressure of the hydraulic oil in the operation cylinder. A turning-on pressure accumulation piston slides inside a turning-on pressure accumulation chamber; and a turning-on pressure accumulation spring imparts a driving force to the turning-on pressure accumulation piston to pressurize the hydraulic oil within the turning-on pressure accumulation chamber. A turning-off pressure accumulation piston slides inside a turning-off pressure accumulation chamber. A turning-off pressure accumulation spring imparts a driving force to the turning-off pressure accumulation piston to pressurize the hydraulic oil in the turning-off pressure accumulation chamber. A spring case accommodates the turning-on pressure accumulation spring and the turning-off pressure accumulation spring, wherein the turning-off pressure accumulation spring is arranged inside the turning-on pressure accumulation spring.