Nested Track System for Flush Sheathing and Seismic Movement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current two-piece track systems for building construction often result in an uneven outer surface due to differing track widths, leading to flared sheathing and difficulty in maintaining independent movement of inner tracks, which compromises stability, especially in seismic regions, and require screws for assembly that hinder later movement.

Innovation Solution

A two-piece track system with an outer track width equal to or less than the inner track width, featuring angled flanges and engaging surfaces to ensure nesting and prevent separation, along with a strap for securement during installation, allowing for flush sheathing attachment and independent lateral movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the outer track width is made larger than the inner track width, then the outer track can accommodate the inner track, but the outer surface becomes uneven requiring flared sheathing

Engineering Contradiction:
Improveouter surface flatnessVSAvoidsheathing installation
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The inner track is nested within the outer track with the inner track's flanges positioned inside the outer track's flanges. The engaging surfaces on both tracks create a nested configuration where the tracks interlock, allowing the outer surface to remain substantially flat while accommodating both track widths without requiring flared sheathing.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Stability of the object's composition

If screws are used to hold the tracks in place, then the tracks are secure during construction, but the inner track cannot move independently afterward

Engineering Contradiction:
Improvetrack stability during constructionVSAvoidindependent track movement
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The system transitions from a static connected state during construction to a dynamic independent movement state after construction. The engaging surfaces provide temporary connection during construction, then allow independent lateral movement of the inner track relative to the outer track, enabling the system to adapt to different construction phases and environmental conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The track system is divided into two independent movable components (inner track and outer track) that can move independently relative to each other. The engaging surfaces provide selective connection, allowing the components to function as a unified stable structure during construction, then separate for independent environmental movement in completed installation.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the inner track is allowed to move freely laterally, then seismic stability is improved, but the track may separate during construction

Engineering Contradiction:
Improveseismic stabilityVSAvoidtrack assembly stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The engaging surfaces are designed to prevent premature separation of the inner and outer tracks during construction and installation. These surfaces create friction and mechanical interlocking that counteract forces attempting to separate the tracks, allowing independent lateral movement for seismic stability while preventing unwanted separation during the construction phase.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS8132376B2Two-piece track system
Publication Date: 2012.03.13 CEMCO LLC
  • US8132376B2 patent drawing
  • US8132376B2 patent drawing
  • US8132376B2 patent drawing

AI summary

The present invention is directed toward a track assembly comprising two nested tracks, an inner track and outer track. The assembly is designed so that the outside width of the outer track is equal to or less than the outside width of the inner track to present a substantially flush external surface for attachment of exterior sheathing elements when the assembly is used in an external wall. The system may further comprise a strap or series of engaging surfaces on the inner and outer tracks that generally restrain the inner track relative to the outer track.