Nested Modular Wall Panels for Window Integration

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Solution Overview

Problem

Conventional modular wall systems lack design flexibility and functionality, particularly in incorporating windows or other objects within panels, requiring complex and time-consuming installation procedures.

Innovation Solution

The development of nested wall modules that allow for center-mounted panels to be nested within face-mounted panels, enabling quick assembly and reconfiguration, with secure mounting options and aesthetic versatility, including the use of transparent or translucent materials for windows and various functional components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional modular wall systems use solid panels without nesting capability, then structural simplicity is maintained, but design flexibility and functionality are limited

Engineering Contradiction:
Improvedesign flexibilityVSAvoidpanel structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a nested panel configuration where a first panel is inserted within a second panel, creating a nested wall module. This nesting structure enables multiple functional configurations (such as window placements, signage areas, or access points) within a single wall module, significantly improving design flexibility without requiring completely separate wall components.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The wall module is divided into multiple independent panels that can be selectively nested. The first panel and second panel are separate components that can be configured in different nesting arrangements, allowing the wall system to be segmented into functional zones while maintaining overall structural integrity.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If conventional modular wall systems incorporate windows or objects within panels, then functionality is improved, but installation becomes complicated and time-consuming

Engineering Contradiction:
Improvefunctional variabilityVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The panels are pre-configured with nesting features, attachment mechanisms, and functional elements (such as pre-installed windows, signage, or access points) during manufacturing. This preliminary preparation eliminates the need for complex on-site assembly operations, allowing installers to simply connect pre-assembled nested panel units to the wall module framework.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The nested panel design consolidates multiple functional elements into a single integrated unit. By nesting the first panel within the second panel before installation, the system reduces the number of separate installation steps required, as the nested configuration is already established and secured as one assembly unit.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If conventional modular wall systems allow reconfiguration, then adaptability is improved, but structural stability may be compromised

Engineering Contradiction:
Improvereconfiguration capabilityVSAvoidwall structure stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The wall system is segmented into modular wall modules, each containing nested panels that can be independently configured. These modular units connect to the overall wall structure through standardized attachment points, allowing individual modules to be reconfigured or replaced without destabilizing the entire wall system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The nested panel design incorporates universal attachment mechanisms and standardized connection interfaces that work across different wall module configurations. This universality ensures that reconfiguration maintains structural stability by using proven, reliable connection methods regardless of the specific layout arrangement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9347218B2Modular wall nesting system
Publication Date: 2016.05.24 DIRTT ENVIRONMENTAL SOLUTIONS
  • US9347218B2 patent drawing
  • US9347218B2 patent drawing
  • US9347218B2 patent drawing

AI summary

Implementations of the present invention relate to systems, methods, and apparatus for incorporating face- and center-mounted panels into a single wall module to form nested wall modules. For instance, face-mounted panels can nest within the center-mounted panels. Additionally or alternatively, center-mounted panels can nest within the face-mounted panels to form windows.