Network Connector Cover Plate With Convexes And Holes

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Solution Overview

Problem

Conventional network connectors face challenges in aligning twisted pairs from network cables due to their curved and unfixed direction, leading to unstable connections, increased construction time, and fragility of materials, making installation difficult and prone to damage.

Innovation Solution

A network connector structure featuring a signal terminal body with core holes and a cover plate with convexes and a concave design, where the convexes on the cover plate correspond to holes on the terminal body, forming a barrier to prevent wire exposure and compression, enhancing usability and protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If twisted pairs are manually separated and positioned in the multi-core slot, then connection stability can be improved, but construction time increases and operation becomes difficult

Engineering Contradiction:
Improveconnection stabilityVSAvoidconstruction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The network connector is designed with a multi-core slot that automatically guides and positions the twisted pairs through its structural features (guiding walls and positioning structures). The twisted pairs are self-aligned as they are inserted, eliminating the need for manual separation and positioning by the operator. This self-service mechanism maintains connection stability while dramatically reducing construction time and operational difficulty.

Inventive Principle:
Principle #25Self-service

2Reliability

If manual alignment of twisted pairs is performed, then connection quality can be improved, but operation difficulty increases

Engineering Contradiction:
Improveconnection qualityVSAvoidoperation difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The multi-core slot acts as an intermediary structure between the twisted pairs and the connection points. It includes guiding walls and positioning structures that mediate the insertion process, automatically aligning the twisted pairs with the correct positions. This intermediary mechanism ensures high connection quality while requiring minimal skill from the operator, simply needing to insert the twisted pairs into the guided slot.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If the network connector material is made fragile for precision, then manufacturing precision can be improved, but strength decreases

Engineering Contradiction:
ImproveprecisionVSAvoidmaterial strength
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The network connector is constructed using composite materials that combine precision-machined components (for accurate positioning and connection) with more robust structural elements (for strength and durability). The multi-core slot and its guiding features are precision-formed, while the overall connector housing uses stronger materials to prevent damage during installation and use, resolving the contradiction between precision and strength.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10811831B1Network connector structure
Publication Date: 2020.10.20 WARSHAW SUPPLY LLC
  • US10811831B1 patent drawing
  • US10811831B1 patent drawing
  • US10811831B1 patent drawing

AI summary

The present invention is a network connector structure, which includes a signal terminal body and a cover plate. Arranged core holes are set on an upper side of an end of the signal terminal body, two holes are respectively set on two sides of the end of the signal terminal body, two convexes are set on the back side of the cover plate, the two convexes on the back side of the cover plate are respectively corresponded to the two holes set on the two sides of the end of the signal terminal body, so that each convex is provided to be embedded into the corresponding hole, and the core holes set on the upper side of the end of the signal terminal body is covered by the back side of the cover plate.