Network Tool for Automatic LonWorks Device Replacement

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Solution Overview

Problem

Existing network management tools struggle to automatically re-establish Network Variables (NVs) and Configuration Properties (CPs) when replacing devices with different Program IDs in LonWorks systems, leading to labor-intensive and error-prone manual configuration processes, especially when multiple components are replaced simultaneously.

Innovation Solution

A system that automatically restores logical NV connections and CP values by analyzing and reconfiguring the replacement device's NVs and CPs, presenting actions and potential conflicts to the installer for approval and resolution, with options for resolving conflicts and requiring a minimum number of matches for automatic operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual configuration is used to re-establish NV connections and CP values when replacing devices, then configuration accuracy can be maintained, but labor intensity and time consumption increase significantly

Engineering Contradiction:
Improveconfiguration accuracyVSAvoidconfiguration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system creates a database template from the original device's NV connections and CP values, then copies this configuration data to the replacement device. This copying approach maintains configuration accuracy while eliminating manual re-entry, directly resolving the contradiction between precision and time consumption.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system performs preliminary analysis of the replacement device's NV and CP parameters before final configuration, comparing them against the database template to identify matches and conflicts. This preliminary action ensures accuracy is maintained while reducing the time needed for actual configuration implementation.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If automatic reconfiguration is implemented for replacement devices, then installation speed increases, but configuration errors and conflicts increase

Engineering Contradiction:
Improveinstallation speedVSAvoidconfiguration reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system provides feedback to the installer by displaying identified conflicts between the replacement device's NV/CP parameters and the database template. This feedback mechanism allows automatic reconfiguration to proceed quickly while maintaining reliability through installer review and approval of the proposed configuration actions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-service by automatically analyzing the replacement device, comparing parameters, and generating configuration recommendations without requiring manual intervention for each parameter. This self-service approach increases installation speed while maintaining reliability through automated consistency checking.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If devices from different manufacturers with different Program IDs are integrated, then system versatility improves, but compatibility and integration complexity increase

Engineering Contradiction:
Improvedevice compatibilityVSAvoidintegration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system implements a universal database template approach that can accommodate devices from different manufacturers with different Program IDs. By creating a standardized template structure that captures essential NV connection and CP value information, the system achieves versatility in supporting multiple device types while managing integration complexity through a unified configuration methodology.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The database template serves as an intermediary between the replacement device and the existing system configuration. It mediates the integration process by providing a standardized interface for comparing and matching NV/CP parameters, thereby enabling device compatibility while reducing integration complexity through this intermediate layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If all NV connections and CP values are manually verified during device replacement, then configuration accuracy is maintained, but productivity decreases

Engineering Contradiction:
Improveconfiguration accuracyVSAvoiddevice replacement efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs partial verification by automatically comparing only the critical NV connections and CP values against the database template, rather than manually verifying every parameter. This partial action approach maintains sufficient configuration accuracy for successful operation while significantly improving device replacement efficiency by eliminating redundant manual checks.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS7774441B2System and method for configuring nodes in a network
Publication Date: 2010.08.10 SIEMENS INDUSTRY INC
  • US7774441B2 patent drawing
  • US7774441B2 patent drawing
  • US7774441B2 patent drawing

AI summary

A network tool is provided for use when replacing devices in an automatically controlled distributed processing system. The network tool reestablishes all or a portion of the logical connections formerly provided to the node where the replacement device is or will be located. The tool compares data associated with the logical connections of the node and data associated with the logical connections for the replacement device to determine proper logical connection. In one embodiment, the compared data comprises network variables and configuration properties.