Integrated Network Transformer Protector Enclosure

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Solution Overview

Problem

Conventional network systems comprising separate network transformers and protectors occupy more space due to bolted connections, increasing the dimension of the vault and complicating maintenance, while also exposing personnel to energized bus work and reducing safety and reliability.

Innovation Solution

Integration of a network transformer and protector into a single unit with a compartmentalized enclosure design, where the circuit breaker is draw-out and the bus work is encapsulated, reducing potential failure zones and providing safe user access by isolating the control panel and circuit breaker from the energized components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If network transformer and protector are installed as separate components with bolted connections, then the system provides modular flexibility, but the vault dimension increases and maintenance becomes complicated

Engineering Contradiction:
Improvemodular flexibilityVSAvoidvault dimension
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent combines the network transformer and network protector into a single integrated unit with a unified enclosure, eliminating the need for separate bolted connections between components. This merging reduces the overall vault footprint while maintaining the functional independence and modular flexibility of both components through internal integration.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If circuit breaker and control panel are accessible for maintenance, then ease of operation is improved, but personnel are exposed to energized bus work reducing safety

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidexposure to energized components
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent divides the enclosure into multiple compartments, with the circuit breaker and control panel housed in a first compartment and the energized bus work and transformer in a second compartment. This segmentation allows maintenance personnel to access and service the circuit breaker and control panel through a door in the first compartment without exposing them to the energized components in the second compartment, thus maintaining ease of operation while enhancing safety.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If separate network protector and transformer are used, then component independence is maintained, but the number of potential failure zones increases

Engineering Contradiction:
Improvecomponent independenceVSAvoidnumber of failure zones
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

By integrating the network protector and transformer into a single unit with shared enclosure and compartmentalization, the patent reduces the number of external connection points and potential failure zones associated with separate installations. The component independence is preserved through internal compartmentalization that maintains functional separation while eliminating external connection vulnerabilities.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8068320B2Network unit including network transformer and network protector
Publication Date: 2011.11.29 EATON INTELLIGENT POWER LTD
  • US8068320B2 patent drawing
  • US8068320B2 patent drawing
  • US8068320B2 patent drawing

AI summary

A network unit includes an enclosure having first and second compartments, plural input terminals, and a primary switch having an input and an output, the input being electrically connected to the input terminals. The output of the primary switch is electrically connected to the input of a network transformer. A network protector includes an input, an output and a circuit breaker electrically connected between the input and the output of the network protector. The network protector input is electrically connected to the network transformer output. Plural circuit protection devices are electrically connected between the network protector output and plural output terminals. The circuit breaker is substantially enclosed by the second compartment. The network transformer, the primary switch and part of the network protector are enclosed by the first compartment.