Neural Network Estimation of Material Mechanical Properties

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Solution Overview

Problem

The existing methods for solving the inverse indentation problem are highly sensitive to small experimental errors and require a large number of high-fidelity data sets, making them cumbersome and costly, especially when extracting elasto-plastic properties from indentation responses.

Innovation Solution

The use of multi-fidelity machine learning techniques, including neural networks, that integrate low-fidelity and high-fidelity data sets, and leverage established physical laws to reduce systematic errors and improve accuracy in extracting mechanical properties from indentation data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional inverse indentation methods are used to extract mechanical properties, then the extraction process can be performed, but the results are highly sensitive to small experimental errors

Engineering Contradiction:
Improveaccuracy of mechanical property extractionVSAvoidsensitivity to experimental errors
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent performs preliminary action by training the neural network model in advance using a large database of simulated indentation curves with known mechanical properties. This pre-training phase allows the model to learn the complex nonlinear relationships between indentation responses and material properties, so that when actual experimental data is input, the model can directly provide accurate predictions without being sensitive to small experimental errors.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a neural network model as an intermediary between the indentation experimental data and the mechanical property extraction. This intermediary model acts as a bridge that processes the experimental data through learned patterns, reducing the direct sensitivity to experimental errors that would otherwise affect traditional inversion methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If high-fidelity data sets are used to train accurate models, then the accuracy of property extraction improves, but the number of data sets required becomes large and costly

Engineering Contradiction:
Improveaccuracy of property extractionVSAvoidnumber of high-fidelity data sets
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent uses copying by creating numerous synthetic indentation curves through computational simulations rather than requiring an equivalent number of expensive physical experiments. The neural network is trained on a large database of simulated data that copies the essential characteristics of real indentation behavior, allowing accurate model training without proportionally large numbers of high-fidelity experimental data sets.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent applies parameter changes by systematically varying material properties, indentation conditions, and geometric parameters in the simulation process to generate diverse training data. This approach creates a comprehensive training database that covers a wide range of scenarios without requiring physical experiments for each case, thereby reducing the need for large numbers of high-fidelity data sets.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11461519B2Machine learning techniques for estimating mechanical properties of materials
Publication Date: 2022.10.04 BROWN UNIVERSITY
  • US11461519B2 patent drawing
  • US11461519B2 patent drawing
  • US11461519B2 patent drawing

AI summary

Methods and apparatus for extracting one or more mechanical properties for a material based on one or more indentation parameters for the material. The method comprises receiving load-displacement data from one or more instrumented indentation tests on the material, determining, by at least one computer processor, the indentation parameters for the material based, at least in part, on the received load-displacement data, providing as input to a trained neural network, the indentation parameters for the material, determining, based on an output of the trained neural network, the one or more mechanical properties of the material, and displaying an indication of the determined one or more mechanical properties of the material to a user of the computer system.